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Acrylic Emulsion Paints Manufacturing Industry

Acrylic Emulsion Paints Manufacturing Industry. Setting up a Paint Factory

Emulsion Paint typically consists of pigment, resin, solvent and additives. Emulsion is water based paint. As compared to oil based paint, working with emulsion paint is far better.

Acrylic paint is a fast-drying paint made of pigment suspended in acrylic polymer emulsion. Acrylic paints are water-soluble, but become water-resistant when dry. Acrylic emulsion paints have now been investigated, largely from a scientific perspective. As a result, we have a better understanding of several important aspects pertaining to the care and appreciation of works of art made with these paints, including typical paint constituents, physical properties and how these may change with age. These new options are based on modifications to aqueous and non-polar solvents, as well as water-in-oil micro emulsions where the continuous ‘oil’ phase is either a mineral spirit or silicone solvent.

Emulsion Paints are basically water based paint principally used for internal as well as an external surface coating of the building. Emulsion Paints are highly durable, impermeable to dirt, resistant to washing and rapidly drying. It can be easily cleaned.

Emulsion Paint typically consists of pigment, resin, solvent, and additives. Emulsion Paint is water based paint. As compared to oil-based paint, working with Emulsion Paint is far better. Many homeowners find it efficient and suitable for their home. There are many benefits of applying Emulsion Paint on walls like it’s easy to clean and maintain and it avoids the potent odors that come from the oil-based paints.

Acrylic emulsion is a milky white polymeric emulsion, mainly produced with acrylic monomer undergoing polymerization, using an initiator in presence of emulsifier with water as a solvent. Acrylic emulsion possesses excellent adhesive and waterproofing properties, which can be used in the textile industry, such as for non-woven fabrics, flannelette blankets and lamination. Selected products can be used in civil engineering such as cement mortar, caulking and elastic cement, while other products can be used for coating material, such as indoor and outdoor water-based paint.

Pros of Emulsion Paint

·         Emulsion Paint stays longer then Distemper Paint up to four to five years.

·         Emulsion Paint has the attractive smell.

·         They don’t dry or crack in sunlight.

·         The quality and finishing is better while compared to Distemper Paints

·         Emulsion Paint won’t peels off when wet.

·         It’s washable and color won’t be fading in time being.

Uses

Use emulsion paint on walls, ceilings, brick, plaster, concrete, wood and metal. It also can be used by artists for large projects. Emulsion paint consists of tiny polymer particles within which the pigments are trapped. The particles are suspended in water, then as the paint dries the particles fuse together creating a film of paint on the wall.

 

Market Outlook

Acrylic emulsion market is expected to gain traction in between the forecast period. Significant application of the acrylic emulsion boosting the market demand such as, it’s application in both water based and solvent based emulsions, growing disposable incomes has lead the consumers to spend noticeably high sums on superior quality paints and coatings, which is in-turn boosting the demand for acrylic emulsions in coatings and paints in the global market. Besides this, recovery of the infrastructural development and construction sector across many economies is also supporting the growth of the global acrylic emulsions market.

The market for acrylic paints is expected to grow in the near future due to the rise in global infrastructure. The increase in construction activity is expected to raise the demand for paint in the near future. The acrylic market is rising due to consumer confidence and its affordability. Acrylic paints are preferred coatings for external home structures especially during the wet season as they are water resistant, hence the demand is bound to increase.

Global Acrylic Emulsions Market Segmentation

The global acrylic emulsions market could witness a segmentation depending upon product type, application, and region. By product type, there could be several opportunities taking shape in the global acrylic emulsions market. The prominent segments such as acrylics, vinyl acetate polymer, and others could be crucial for the growth of the market.

The global acrylic emulsions market is driven primarily by the widespread use in making in adhesives and sealants, construction additives, paper coatings, and paints and coatings. The wide use is attributed to several attractive properties these emulsions exhibit. The ability to enhance the processing ability, boost performance, and improve the appearance of various end products are some of the compelling functions accounting for the ideal use of acrylic emulsions.

The acrylic emulsions market is forecast to reach $8.94 billion by 2022 from $6.03 billion in 2017 at a CAGR of 8.2% during (2017-2022) driven by the growing demand for acrylic emulsions in various paints & coatings and adhesives & sealants applications, especially in the pressure sensitive adhesive applications segment.

The acrylic emulsions market is led by North America and Asia-Pacific in terms of value. The Asia-Pacific is the fastest-growing region with growth centered on India and China. In emerging markets, such as the Asia-Pacific and South America, the coatings application is projected to drive the acrylic emulsions market.

 

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Ø  Introduction

·         Project Introduction

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·         Properties

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·         Uses & Applications

 

Ø  Market Study and Assessment

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·         List of Plant & Machinery

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Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

   •     Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR