Manufacture of Paint, Varnish & Allied Products (3rd Revised Edition)# ( ) ( Best Seller ) ( ) ( ) ( )
Author P. K. Chattopadhyay ISBN 9788195577576
Code ENI25 Format Hardcover
Price: Rs 1995   1995 US$ 53   53
Pages: 138 Published 2022
Publisher NIIR Project Consultancy Services
Usually Ships within 5 days

 

Manufacture of

Paint Varnish & Allied Products

(Industrial Paint, N.C. Thinner, Paint Industry, Infrared Reflected (IR) Paint, High Temperature Aluminium Based Paint, Paint Drier, Powder Coating Paint, Latex Paints for Roof)

Varnishes are organic solvent-based solutions of natural or manmade resins that dry when applied thinly to a surface. The dried films are firm and translucent in appearance. The films have varied degrees of gloss, protective ability, flexibility, and durability depending on the solution's composition.

Varnishing materials are as varied as the many paint media and techniques used throughout the history of painting. The advantages of applying a transparent resin as a final surface coating were discovered in Antiquity; waxes, for example, have been discovered on the surfaces of ancient wall murals. By the early Renaissance, a number of materials, ranging from egg white to resin, had been produced for use as painting varnishes. Tree resins (mastic and dammar), fossil resins (copal), and insect excretions (shellac) became the most common materials used as varnishes over time.

Artists and restorers still use many of these natural materials today. There have also been numerous synthetic varnishes made that provide a wide range of surface properties. Synthetic varnishes have gained popularity, however they differ from natural varnishes in terms of qualities.

Varnishes should be removable so that the underlying surface can be cleaned without being damaged. By allowing the painting to be solubilized and removed, along with any surface pollution, the use of a removable varnish provides a vital tool to anyone wanting to restore or clean the painting. The varnish must be flexible enough to flow with the painting surface while still being firm enough to prevent grime and dust from adhering to the surface by giving a non-tacky surface. It must be made with the appropriate porosity to either allow moisture to pass through or provide a moisture barrier, depending on the substrate and weather circumstances. It should be resistant to chemicals and water. Over time it should resist discoloration caused by factors like humidity, heat and visible and ultra violet (UV) light sources. Finally, the varnish must possess excellent clarity, without discoloration or fogging.

The global paints and coatings market is expected growth rate (CAGR) of 8.5%. There is a rapid growth in consumption of paints and coatings in many industries. Paints and coatings are widely used in the automotive, construction and manufacturing industries. Biocides are being used in paints to enhance their longevity and to maintain their quality. Biocide additives have been designed to protect paints from getting damaged during storage or to keep fungi and algae from growing on the applied paints. The market for biocides in paints will continue to grow due to the switch from solvent based to water based paints as they are not hazardous for human health and environment, and minimize fungal and algae growth. However, replacement of traditional biocides based on chlorine and formaldehyde with environmentally friendly biocides add to the costs of paint production.

Construction, automotive and transportation, and the wood sectors all employ paints and coatings. They have a significant application in the building and construction business, where they are used to protect structures from harm from the outside. In addition, the product is used to decorate residential and non-residential infrastructures and buildings, industrial equipment, vehicle and marine, industrial wood, and other applications. The materials are widely used in diverse applications, owing to their properties such as protection from environmental factors, corrosion protection, reflection-absorption, anti-friction, and hardness.

High-tech coatings that comprise cationic electrocoating ingredients are becoming more popular, as they protect multifarious metal objects against corrosion by covering all the corners and crevices. High-performance ceramic extends the life of aircraft turbine engines and automobile engines. It primarily serves to safeguard components against high temperatures, wear, and corrosion.

This industry's growth has led to huge product demand in other applications such as residential and commercial construction. Furthermore, these products also gain momentum due to applications such as automotive & transportation, wood, coils, and industrial metals that will lead to an upsurge in the global market.

Based on application, the market is categorized into architectural, automotive OEM, marine, coil, general industries, protective coatings, automotive refinish, industrial wood, and others. Amongst these applications, the architectural segment is expected to remain dominant in terms of revenue and volume during the forecast period. In architectural applications, coatings and paints are mainly used for decorative purposes for residential and non-residential structures to protect them from environmental harm, UV radiation, and others. Increasing use of these materials in diverse industries such as construction and automotive is expected to fuel this market's growth.

High demand for paints and coatings in the automotive industry, owing to its color stability, continuous protective film formation, corrosion resistance, abrasion and scratch resistance, flexibility, and durability, will boost the market prospects.

The growth in coil segments can be linked to the high production of sheets of various materials such as polymers, steel, and copper. Coils are used in semiconductors, household wires, cables, automotive, building & construction, etc.

The book covers a wide range of topics connected to Industrial Paint, N.C. Thinner, Paint Industry, Infrared Reflected (IR) Paint, High Temperature Aluminium Based Paint, Paint Drier, Powder Coating Paint, Latex Paints for Roof, BIS Specifications, as well as their manufacturing processes and plant economics.

A thorough guide on Paint Varnish & Allied Products manufacture and entrepreneurship. This book is a one-stop shop for everything you need to know about the Paint Varnish & Allied Products, which is ripe with opportunity for producers, merchants, and entrepreneurs. This is the only book that covers the process of making commercial Paint Varnish & Allied Products. From concept through equipment procurement, it is a veritable feast of how-to information.

 

 

1)      INTRODUCTION

a)      Types of Paint

b)      Manufacture of Paints

2)      PAINTS INDUSTRY IN INDIA

3)      INDUSTRIAL PAINT

a)      INTRODUCTION

b)      TYPES OF PAINTS

c)       COMPOSITION OF PAINTS

d)      USES & APPLICATION

e)      BASIC RAW MATERIAL

f)       FORMULATION

g)      MANUFACTURING PROCESS

h)      Quality Control

i)        PROCESS FLOW DIAGRAM

j)        PLANT ECONOMICS

4)       N.C. THINNER

a)      Introduction

b)      TYPES OF N C THINNER

c)       PROPERTIEs & CHARACTERISTICS

d)      APPLICATIONS & ADVANTAGES

e)      RAW MATERIAL DETAILS

f)       MANUFACTURING PROCESS

g)      PROCESS FLOW DIAGRAM

h)      PLANT ECONOMICS

5)      PAINT INDUSTRY

a)      INTRODUCTION

b)      Applications of Paint

c)       Advantages of Decorative Paint

d)      Product Details

e)      Basic Raw Materials

f)       Paint Manufacturing

g)      Paint Production Flow Diagram

h)      Process of Acrylic Emulsion Paint

i)        Manufacturing Process

i)        Production Detail & Process of Manufacture:

ii)       Quality Control & Specification

j)        Flow Diagram of Acrylic Emulsion Paint

k)      Process of Decorative Paint

i)        Manufacturing Process

l)        Flow Diagram of Decorative Paint

m)    Quality Control

n)      PLANT ECONOMICS

6)      INFRARED REFLECTED (IR) PAINT

a)      Introduction

i)        Visible and Infrared Radiation

b)      Visible & Near Infrared (NIR) Radiation of Coatings

i)        Emissivity and Highly Reflective Pigments

ii)       Binders

iii)     Pigments

c)       How Does Infrared Reflection Work

d)      Applications of NIR Reflective Pigments

e)      Applications of Infrared Reflective Pigments

f)       IR Reflective Paint Benefits

g)      IR Reflected Resins

h)      TiO2 Infrared Reflective Paint Pigment

i)        Challenging for TiO2 Reflective Paint

i)        Near Infrared Reflectance Properties

j)        B.I.S. SpecificationS

k)      Manufacturing Process

i)        Process Details

l)        Process Flow Diagram

m)    Quality Control

n)      PLANT ECONOMICS

7)      HIGH TEMPERATURE ALUMINIUM BASED PAINT

a)      Introduction

b)      B.I.S. Standards

c)       Product Details

d)      Uses & Applications

e)      BASIC Raw Materials

f)       Manufacturing Process

i)        Plant & Machinery

ii)       Process Details

iii)     Dispersing the Pigment

iv)     Canning the Paint

g)      Process Flow Diagram

h)      Test Methods

i)        Packing and Marking

j)        PLANT ECONOMICS

8)       PAINT DRIERS

a)      INTRODUCTION

b)      Essential Requirements Of A Good Drier

c)       Various Paint Driers

d)      USES & APPLICATIONS

i)        (A) Cobalt Octoate

ii)       (B) Metal Naphthenates

e)      Properties & Characteristics of Paint Driers

f)       Some Formulation Of Paint Driers

g)      Raw Materials For Paint Driers

h)      ManufacturING PROCESS

i)        Manufacturing Process for Cobalt Octoate

ii)       Manufacturing Process for Cobalt Naphthenate

iii)     Manufacturing Process for Cobalt Rosinate

iv)     Manufacturing Process for Cobalt Oleate

i)        Process Flow Diagram

i)        For Cobalt Octoate

ii)       For Cobalt Naphthenate

iii)     For Cobalt Rosinate

iv)     For Cobalt Oleate

j)        Method Of Manufacture Of Cobalt Acetate

k)      PLANT ECONOMICS

9)      POWDER COATING PAINTS

a)      INTRODUCTION

b)      Uses

c)       Properties

d)      Uses & Properties of Polyester and Acrylic Resin in Powder Coating Paint

e)      Manufacturing Process

i)        Process

f)       Manufacturing Process Flow Diagram

g)      PLANT ECONOMICS

10)   LATEX PAINTS FOR ROOF

a)      INTRODUCTION

b)      PROPERTIES OF THE LATEX PAINTS

c)       MANUFACTURING PROCESS

i)        Basic Raw Material

ii)       Plant and Machinery Required

d)      PROCESS FLOW DIAGRAM

e)      PLANT ECONOMICS

 

 

 

 

 

ABOUT NPCS

 

NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.

 


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.

 

Our Approach:


• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.

 

Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR