The Complete Technology Book on Alcoholic and Non-Alcoholic Beverages (2nd Revised Edition) (Fruit Juices, Sugarcane Juice, Whisky, Beer, Microbrewery, Rum and Wine) ( New Arrival ) ( ) ( ) ( ) ( )
Author NPCS Board of Consultants & Engineers ISBN 9788178331805
Code ENI209 Format Paperback
Price: Rs 2275   2275 US$ 200   200
Pages: 576 Published 2018
Publisher Asia Pacific Business Press Inc.
Usually Ships within 5 days

Alcoholic Beverage contains more than a minimal amount of ethyl alcohol or ethanol. They are classified into three general classes called beer, wine, and spirit. Non-Alcoholic Beverages are considered as the non-alcoholic version of alcoholic beverages. Non-alcoholic beverages include drinks that contains less than 0.5% alcohol. Changing tastes and preferences of consumers and inclination toward consumption of convenience food and beverages have led to the rise in demand for non-alcoholic beverages in the last few years.

The global beverage market looks good with opportunities for alcoholic and non-alcoholic beverages. It is expected to reach in $trillion and is forecast to grow at a CAGR of 3.0%. The major drivers for the growth of this market are growing urbanization, and disposable income. The non-alcoholic segment is expected to show above average growth. Consumer preferences, growing population, and health awareness are the major drivers.

Within global beverage industry, beer is expected to remain the largest segment by value. Acceptance of alcohol consumption by consumers, population base of the young generation, and increasing per capita income are the major driving forces that spur growth for this segment over the forecast period. The rapidly invading global culture is also ensuring a rising numbers of Beer Cafés and Microbreweries across the World.

The major contents of the book are Grape Juice Processing, Apple Juice, Tropical Fruit Juices, Chemistry and Technology of Citrus Juices and By Products, Beer, Whisky, Rum, Table Wines, Carbonation and Filling, Flavouring and Emulsions, Microbrewery, Manufacturing Process, Process Flow Diagrams, Addresses of Plant &Machinery Suppliers and Photographs of Machineries.

It will be a standard reference book for Professionals, Entrepreneurs, Agriculturists, Agriculture Universities, Food Technologists, those studying and researching in this important area and others interested in the field of Alcoholic and Non-Alcoholic Beverages Products Manufacturing.

 

 

CONTENTS

1.      INTRODUCTION

 

2.      CARBONATION AND FILLING

Introduction

Carbonation

The nature and effects of carbonation

Properties of carbondioxide

Equilibrium pressure

Measurement of carbonation

Carbonation determination

Carbonators

Designs of carbonators

Air exclusion

Proportioners

Fillers and Filling Valves

Basic filling valve operation

Filling valve development and the

influence of ambient filling

 

3.      FLAVOURINGS AND EMULSIONS

Flavourings

Legislation

Creation

Production

Emulsions

Manufacture

Application of Flavourings and Emulsions

Selection

Methods of use

Evaluations

 

4.      GRAPE JUICE PROCESSING

History of Grape Juice Processing in North America

Grape Cultivars

The Chemistry of Grape Juice

Carbohydrates

Acids

Mineral content

Phenolic

Volatiles

Modern Grape Juice Processing

Harvesting/ripening

Stemmer/crusher operation

Hot-break process

De-juicing/pressing operation

Coarse filtration

Bulk storage and tartrate precipitation

Enzyme clarification

Polish (fine) filtration

Hot fill

Process Alternatives

Cold-pressing

Aseptic process

Concentration

Sulfur dioxide preservative

 

5.      PROCESSING OF CITRUS JUICES

Introduction

Fruit Harvesting and Transport

Unloading and Storage of Fruit

Fruit Transfer from Storage Bins to Extractors

Juice Extraction and Finishing

Extractors

Finishing

Juice Processing for Pasteurized Single Strength

Juice Processing for Concentrate

Characteristics of 1950s evaporators

Modern evaporators for citrus fruit

Essence Recovery

Chilled Juice from Concentrate

Pulp Wash

Frozen Pulp Processing

Manufacture of Citrus Cold Pressed Oil

Manufacture of Livestock Feed from Citrus Peel

Peel dryer

Waste heat evaporator

 

6.      APPLE JUICE

General Background

Juice extraction

Pomace disposal

Blending and packaging

Natural Style Juices

Clarified Juice and Concentrate

Enzyming

Pulp enzyming

Fining

Concentrates

Hazes and deposits

Authentication and Adulteration

Composition of Apple Juice

Sugars and sorbitol

Starch & pectin

Organic acids

Protein and amino acids

Polyphenols and colour

Minerals

Volatile components

Other flavour aspects

Microbiology

Food Tests

Test for the presence of pectin in clarified Juice

Test for the presence of starch

Test fining with gelatin

Test fining with gelatin/kieselsol

Test for overfining

 

7.      CHEMISTRY AND TECHNOLOGY OF CITRUS JUICES AND BY-PRODUCTS

Principal Citrus Cultivars

Origin of citrus

Commercial citrus regions

Citrus growing areas

Effect of frost

Effect of soil

Composition and Structure of Citrus Fruits and Juices of Various Cultivars

General relationship

Organic acids

Carbohydrates

Color pigments

Vitamins and inorganic constituents

Flavonoids

Lipids

Operational Procedures and Effects on Quality and Shelf Life of Citrus Juices

Outline of good manufacturing and processing procedures

Concentrate handling for reprocessing and/or Reconstruction

Sanitation or stabilization

Water for reconstitution use

Processing of chilled high and low pulp reconstituted orange juice

Finished product handling and storage

Citrus Juice Flavor Enhancement with Natural Citrus Volatiles

Components of citrus juice flavor

Citrus flavor enhancement technology

Citrus oils and aroma and their recovery

Pectic Substances and Relationship of Citrus Enzymes to Juice Quality

Effect of Time, Temperature and other Factors on Citrus Products

 

8.      TROPICAL FRUIT JUICES

Introduction

Guava

Mango

Passionfruit

Pineapple

Other Tropical Fruits

Acerola

Banana

Kiwifruit

Lulo

Papaya

Soursop

Umbu

Tropical Fruit Juices in Europe Today

The Future

 

9.      WHISKY

Introduction

History of Whisky Production

Outline of the Whisky-producing Process

Individual Operations

Raw materials

Mashing and cooking

Fermentation

Distillation

Maturation and ageing

Blending and colouring

Effluent disposal and spent grains recovery

Organoleptically Important Components of Whisky

Concentrations of organoleptically important compounds

Chemical nature of organoleptically important compounds

Contribution of compounds to organoleptic properties

Origin of organoleptically important compounds

 

10.    BEER

Introduction

Historical Aspects of Brewing

Prehistoric and early historic

Brewing in Europe

Outline of the Brewing Process

Malting

Suitability of barley for brewing

the malting process

Kilning

Mashing

Brewing liquor

Mash-tun ingredients other than malt

Mashing systems

Enzymolysis in the mash tun

Sparging

Direct Conversion of Barley to wort

Wort Boiling and Cooling

General

Hops and hopping

Wort clarification and cooling

Fermentation

Brewing yeasts

Biochemical events during brewing fermentations

Physical behaviour of yeast

Fermentation systems

Beer Treatments

Maturation and conditioning

Haze prevention

Yeast removal

Pasteurization

Post-fermentation bittering

Beer Properties

Colour and clarity

Foam

Flavour and aroma

General composition and dietary value of beer

Beer Defects

Gushing

Microbiological spoilage

Oxidation flavour, stale flavour and other off-flavours

The State of the Industry

Types of beer brewed

 

11.    RUM

Introduction

Production of Rum

Types of rum and the raw materials used

Pretreatment of the raw materials

Fermentation

Distillation

Maturing

Aroma Compounds of Rum and their Formation

Higher alcohols

Fatty acids

Esters

Phenolic compounds

Nitrogenous compounds

Sulphur-containing compounds

Lactones

Carbonyl compounds

 

12.    TABLE WINES

Introduction

Some Economic Aspects of the History of Wine Making

Grapes

Must Treatment

Alcoholic Fermentation

Post Fermentation Operations

Microbiological Stabilization

Malo-lactic fermentation

Microbiological spoilage,

Sulphur dioxide addition

 

13.    MICROBREWERY

The Brewing Process

Process of Brewing Beer

Brewery Equipments

 

14.    SUGARCANE JUICE PROCESSING, PRESERVATION

AND ASEPTIC PACKAGING

Sugar Processing - Juice Extraction,

Clarification and Concentration

Nutritional Composition

Sugarcane Juice Extraction

 

15.    SAMPLE PLANT LAYOUT

 

16.    PROCESS FLOW DIAGRAMS (PFD)

 

17.    PHOTOGRAPHS OF MACHINERY WITH SUPPIER’S CONTACT DETAILS

 

ABOUT NPCS

 

NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.

 


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.

 

Our Approach:


• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.

 

Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR