Low Carbon Ferromanganese Production. Manufacturing Project of Low Carbon Ferromanganese. Production of Ferroalloys
Low Carbon Ferro Manganese is widely used to manufacture tool steel and structural steel products. Low carbon ferro manganese required where carbon control in steel is strictly necessary 7% C and 74 - 78 % Mn is a standard ferro manganese used for the purpose allowing and deoxidation.
Ferro Manganese Low Carbon is also a major constituent of Mild Steel Welding Electrodes (E6013) and other electrodes.
Ferromanganese is a ferroalloy that has high content of manganese; it is manufactured by heating mixture of oxides Fe2O3 and MnO2 along with carbon, which is usually coke and coal in an electric arc furnace or blast furnace. In the furnace, the oxides go through carbothermal reduction, hence, producing ferromanganese which is used as deoxidizer for steel. Main producing countries of Ferro Manganese are India, South Africa, Korea & Europe.
Manganese is largely used for creation of iron and steel alloys for building purposes, ceramics, bricks, catalyst and many more. Ferro Manganese is used in welding flux industry, in steel industry as a deoxidizer for steel and many other uses. Low Carbon Ferro Manganese that is widely acclaimed for its optimum quality and accurate composition.
Ferromanganese is segmented into two types namely, high carbon ferromanganese and medium carbon ferromanganese. The primary features of this element include good anti-oxidant properties, excellent chemical composition and low melting point. High carbon ferromanganese is an excellent antioxidant with high carbon content and is heat resistant. It has desulphurizing and anti-oxidant properties that has applications in metallurgy, chemical industry and steel industry among others.
The ferro-alloys industry in India has a capacity of around 5.15 million tonnes and is accounted for nearly 10% of the world’s ferroalloys production. It is among 10 largest producers of the material in the world.
Growing demand from the steel industry for ferromanganese is anticipated to fuel growth of global ferromanganese market. Manganese improves the workability, tensile strength, toughness, resistance to abrasion and hardness. Hence, high demand is reported for ferromanganese from the steel industry. In addition, growing demand for ferromanganese from the welding industry is also one among the factors driving the growth of ferromanganese market. Increasing demand from the ally sector is also anticipated to contribute to the growth of global ferromanganese market.
Indian Ferro-alloys Industry has immense potential and capability to compete in the international market. There is a need to encourage the Indian Ferro-alloys Industry for setting up captive power plants and also allocate coal linkages for the same. The prospects for the Ferro-alloys industry are bright provided innovations are made in the process technology & plant equipment design, and new cost-effective product mix is frequented at. India is expected to show strong growth in usage of steel in the coming years because of its robust economy, massive infrastructure needs and expansion of industrial production.
India produces 3.5 million tonne (mt) of ferro alloys and consumes around 2.3 mt. The country exported 1.3 mt of ferro alloys, earning a foreign exchange of around Rs 8,900 crore. India's production of around 3.5 mt of ferro alloys consists of one million tonne of ferro chrome (FeCr) and 2.5 mt of manganese alloys. However, demand is expected to increase by 5% in 2017 supported by growth in stainless steel. Globally, stainless steel is tipped to grow by 2.9% in 2017 driven mainly by growth in China and India.
India is expected to show strong growth in usage of steel in the coming years because of its robust economy, massive infrastructure needs and expansion of industrial production. India is expected to become one of the leading steel consuming nations in the next decade. In this scenario, the Ferro Alloy Industry estimates that the consumption of Ferro-alloys will increase domestically and internationally in the coming years. Some of the Ferro Alloy Producers have already gone for expansion and some new units are coming up.
The future of the global ferroalloys market is healthy, expanding at an estimated CAGR of 5.9% during the forecast period of 2017 to 2025. The prosperity of the building and construction industry in a number of emerging economies is another key driver of the global ferroalloys market, wherein the development of lightweight and high strength steel grades is expected to open new opportunities. On the other hand, stringent governmental regulations pertaining to the environment and high operational costs are two glaring restraints over the global ferroalloys market. The market for ferroalloys, worldwide, is projected to reach a valuation of US$188.7 bn by the end of 2025, significantly up from its evaluated worth of US$112.8 bn in 2016.
Ferroalloy market application segment has been categorized into manufacturing of carbon steel, alloy steel, and stainless steel. Stainless steel accounted for a significant chunk of the global ferroalloy market and will witness a substantial growth at over 6% owing to the growth of its various end-user industries. Ferroalloys market will develop on the account of the product properties to enhance the characteristics of steels by the introduction of specific elements in desirable quantities in a technically and economically feasible way. They play major role in steel production and industrial development. The major users of alloy steel are the automotive industry, tubes, railways, springs, forgings, and various other engineering industries.
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