Petroleum Jelly

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Monday, December 23, 2013

Petroleum Jelly

Introduction

Petroleum jelly, petrolatum, white petrolatum, soft paraffin or multi-hydrocarbon is a semi-solid mixture of hydrocarbons, originally promoted as a topical ointment for its healing properties.

After petroleum jelly became a medicine chest staple, consumers began to use it for myriad ailments and cosmetic purposes, including toenail fungus, nosebleeds, diaper rash, and chest colds. Its folkloric medicinal value as a "cure-all" has since been limited by better scientific understanding of appropriate and inappropriate uses. It is recognized by the U.S.Food and Drug Administration (FDA) as an approved over-the-counter (OTC) skin protectant, and remains widely used in cosmetic skin care.

Types

Refined and purified petroleum jellies are white and yellow in colour and less refined petroleum jellies are generally green in colour.

White petroleum jelly

White petroleum jelly is used for production of medicinal and cosmetic products. It is produced by blending white oil, microcrystalline wax and paraffin wax.

Yellow / other petroleum jelly

For application in lubricant etc, yellow / other petroleum jelly is used. It is produced by blending less refined mineral oils, slack wax and paraffin wax.

Uses and Application

Medical treatment         

Chesebrough originally promoted Vaseline primarily as an ointment for scrapes, burns, and cuts, but studies have shown that Vaseline has neither medicinal effect nor any effect on the blistering process, nor is it absorbed by the skin.

Vaseline brand First Aid Petroleum Jelly, or carbolated petroleum jelly containing phenol to give the jelly additional antibacterial effect. Acting as a sunscreen, it provides protection against ultraviolet rays.

Petroleum jelly's effectiveness in accelerating wound healing stems from its sealing effect on cuts and burns, which inhibits germs from getting into the wound and keeps the injured area supple by preventing the skin's moisture from evaporating.

A verified medicinal use is to protect and prevent moisture loss of the skin of a patient in the initial post-operative period following laser skin resurfacing. Petroleum jelly is used extensively by otolaryngologists - head and neck surgeons - for nasal moisture, epitasis treatment as well as to combat nasal crusting.

Skin and hair care

Most petroleum jelly today is used as an ingredient in skin lotions and cosmetics, providing various types of skin care and protection by minimizing friction or reducing moisture loss, or by functioning as a grooming aid.

Moisture loss

By reducing moisture loss, petroleum jelly can prevent chapped hands and lips, and soften nail cuticles.

Petroleum jelly can be used to keep swimmers warm in water when training or during channel crossings or long ocean swims. It can prevent chilling of the face due to evaporation of skin moisture during cold weather outdoor sports.

Hair grooming

Petroleum jelly, either pure or as an ingredient, was also popular as a hair pomade. When used in a 50/50 mixture with pure beeswax, it makes an effective moustache wax. It is used as a key ingredient for conditioners of Afro-textured hair

Skin lubrication

Petroleum jelly can be used to reduce the friction between skin and clothing during various sport activities, for example to prevent chafing of the seat region of cyclists, the nipples of long distance runners wearing loose t-shirts, and is commonly used in the crotch area of wrestlers and footballers. Petroleum jelly is commonly used as a personal lubricant.

Product care and protection

Coating

Petroleum jelly is used to coat corrosion-prone items such as metallic trinkets, non-stainless steel blades, and gun barrels prior to storage as it serves as an excellent and inexpensive water repellent. It is used as an environment friendly underwater antifouling coating for motor boats and sailing yachts.

Finishing

It is used to finish and protect wood, much like a mineral oil finish. It is used to condition and protect smooth leather products like bicycle saddles, boots, motorcycle clothing, and used to put a shine on patent leather shoes.

Lubrication

Petroleum jelly can be used to lubricate zippers and slide rules. It was also recommended by Porsche in maintenance training documentation for lubrication. The publication states "…before applying a new coat of lubricant…" "Only acid-free lubricants may be used, for example: glycerin, Vaseline, tire mounting paste, etc. These lubricants should be rubbed in, and excessive lubricant wiped off with a soft cloth."

Production processes

Petroleum jelly is a useful material when incorporated into candle wax formulas. The petroleum jelly softens the overall blend, allows the candle to incorporate additional fragrance oil, and facilitates adhesion to the sidewall of the glass. Petroleum jelly is used to moisten nondrying modeling clay such as plasticine, as part of a mix of hydrocarbons including those with greater (paraffin wax) and lesser (mineral oil) molecular weights. It can be used as a release agent for plaster molds and castings. It is used in the leather industry as a waterproofing cream. It can be used for tinder, lightly coated on a cotton ball. It has been used as a secondary ingredient in a Molotov cocktail, to make the flames stick to any surface they touch and to make large amounts of smoke.

Other

Mechanical, barrier functions

Petroleum jelly can be used to coat the inner walls of terrariums to prevent animals crawling out and escaping.

A stripe of petroleum jelly can be used to prevent the spread of a liquid.

Surface cleansing

Petroleum jelly is used to clean a variety of surfaces, ranging from makeup removal from faces to tar stain removal from leather.

Pet care

Petroleum jelly is used to moisturize the paws of dogs, and to inhibit fungal growth on aquatic turtles’ shells. It is a common ingredient in "hairball" remedies for domestic cats.

Leather industry

Petroleum  jelly  is  used  in  leather  finishes  for  softening  hardened  leather.  It helps to prevent the  sweating  out  of  free  sulphur  on  the  surface  of  the  rubber.

Rubber industry

Petroleum jelly is used as a protective coating lubricant for treads on rubber tyres before  mounting  and  as  a  vehicle  for  the  mixture  of  glycerol  and  carbon  black employed to give a factory finish to reworked tyres.

Clean-up

Petroleum jelly is very sticky and hard to remove from non-biological surfaces with the usual and customary cleaning agents typically found in the home. It may be dissolved with paint thinner or other petroleum solvents such as acetone, which dissolves most plastics. These solvents should be used in well-ventilated areas, and as infrequently as possible.

Petroleum jelly is slightly soluble in alcohol. To avoid damage to plastics as well as minimize ventilation issues, isopropyl rubbing alcohol can be used to remove petroleum jelly from most surfaces. Isopropyl alcohol is inert to most household surfaces, including almost every plastic, and removes petroleum jelly efficiently.

Petroleum jelly is also soluble in lower molecular weight oils. Using an oil to dissolve the petroleum jelly first can render it more soluble to solvents and soaps that would not dissolve pure petroleum jelly. Vegetable oils such as canola and olive oil are commonly used to aid in the removal of petroleum jelly from hair and skin.

Petroleum Jelly in Global Market

There  are  number  of  producers  of  petroleum  jelly  in  the  small  and  medium  scale sector at small capacity levels in different parts of the world. The driving factors for demand of petroleum jelly are skin care products, largely influenced by the personal appearance factor. Europe and North America dominate the world petroleum jelly market. However, fast growth is likely to emanate from Asia Pacific region. The demand for petroleum jelly in industrial sector is growing. The  demand  for  petroleum  jelly  exists  in  the  cross  section  of  the  consuming industry, pointing out the need for capacity creation to meet the regional demand.

Source: NPCS Team


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Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR