Flyash based value added products, Coal Ash utilization, Fly Ash as Raw Material, Products from Waste

Fly ash is a type of pozzolan formed by the burning of pulverised coal. The fly ash is a fine amorphous powder, rich in alumina and silica generated through separation methods such as electrostatic, mechanical etc. The fly ash is a predominant material in the construction industry and used as an admixture.

Fly ash can be used as prime material in many cement-based products, such as poured concrete, concrete block, and brick. One of the most common uses of fly ash is in Portland cement concrete pavement or PCC pavement. Road construction projects using PCC can use a great deal of concrete, and substituting fly ash provides significant economic benefits. Fly ash has also been used as embankment and mine fill. Fly ash can be a cost-effective substitute for Portland cement in many markets. Fly ash is also recognized as an environmentally friendly material because it is a byproduct and has low embodied energy, the measure of how much energy is consumed in producing and shipping a building material.

The two major reasons for use of fly ash as an ingredient in building materials and concrete are because it improves the quality of finished products and breeds significant environmental benefits. This has led to major use of fly ash in the constructional activities. Hence, the factors responsible for growth of fly ash market are growing urbanization in emerging economies and increasing constructional activities globally.

Fly ash bricks as the name signifies, is made from fly ash generated from the thermal power stations along with lime and gypsum. Pulverized fuel ash is called fly ash and is mostly generated from thermal power stations where it is generated by burning of coal.

There has been rising problem of pollution worldwide, fly ash bricks reduces the problem of pollution by utilizing the fly ash produced from thermal power plants which might otherwise be a problem in disposal. Moreover, the conventional red bricks need to be burned in kilns and huge amount of coal is burned for the process, thus, adding to greenhouse effects caused by carbon dioxide emissions.

Additionally, other numerous benefits such as low water absorption, light weightedness and other properties have added to the significant popularity of fly ash bricks in the global market.

 

 

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Flyash based value added products, Coal Ash utilization, Fly Ash as Raw Material, Products from Waste

Please choose a project below related to this category.

Cenosphere Processing Plant
Cenosphere Processing Plant

Cenosphere Processing Plant. Cenosphere Separation from Fly Ash. Production of Cenospheres from Coal Fly Ash. Cenospheres are inert, light weight and...

Capacity :

-

Plant and Machinery cost:

-

Working Capital :

-

Rate of Return (ROR):

1.00

Break Even Point (BEP):

0.00

TCI :

-

Cost of Project :

0

Bricks from Fly Ash
Bricks from Fly Ash

Fly Ash brick is a product of basic cement clinker materials i.e. fly ash, stone dust/sand, lime, gypsum and bonding agent. The mix is so ideally work...

Capacity :

Fly Ash Bricks: 24,000,000 Pcs/annum

Plant and Machinery cost:

Rs 152 lakhs

Working Capital :

-

Rate of Return (ROR):

28.00

Break Even Point (BEP):

46.00

TCI :

Cost of Project: Rs 336lakhs

Cost of Project :

33600000

Bricks from Fly Ash - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue
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Fly Ash is a burnt residue of pulverized coal (bituminous or sub-bituminous) and is siliceous in nature. In past few decades, R&D efforts were underta...

Capacity :

Fly Ash Bricks 24000 Nos/Day

Plant and Machinery cost:

Rs 40 Lakhs

Working Capital :

-

Rate of Return (ROR):

25.86

Break Even Point (BEP):

59.27

TCI :

Cost of Project : Rs 194 Lakhs

Cost of Project :

19400000

Cenosphere - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics
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The word Cenosphere is derived from two Greek words Kens (hollow) and Sphaira (sphere). Cenospheres are light weight, inert hollow sphere comprising l...

Capacity :

480 MT/annum

Plant and Machinery cost:

Rs. 58 Lakhs

Working Capital :

-

Rate of Return (ROR):

26.00

Break Even Point (BEP):

49.00

TCI :

Cost of Project : Rs. 208 Lakhs

Cost of Project :

20800000

Fly Ash Beneficiation - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue
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Fly ash, also known as flue-ash, is one of the residues generated in combustion, and comprises the fine particles that rise with the flue gases. Ash w...

Capacity :

150000 Lakh Nos. /annum

Plant and Machinery cost:

435 Lakhs

Working Capital :

-

Rate of Return (ROR):

29.00

Break Even Point (BEP):

49.00

TCI :

Cost of Project: 1217 Lakhs

Cost of Project :

121700000

Fly Ash Beneficiation - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue
Fly Ash Beneficiation - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Fly ash, also known as flue-ash, is one of the residues generated in combustion, and comprises the fine particles that rise with the flue gases. Ash w...

Capacity :

150000 Lakh Nos. /annum

Plant and Machinery cost:

435 Lakhs

Working Capital :

-

Rate of Return (ROR):

29.00

Break Even Point (BEP):

49.00

TCI :

Cost of Project: 1217 Lakhs

Cost of Project :

121700000

AAC Blocks (Autoclaved Aerated Concrete Blocks) Fly Ash Based - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study
AAC Blocks (Autoclaved Aerated Concrete Blocks) Fly Ash Based - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Autoclaved Aerated Concrete (AAC) is a non-combustible, lime-based cementitious building material that is expanding into new worldwide markets. As a s...

Capacity :

500 CUM/Day

Plant and Machinery cost:

Rs.1117 Lakhs

Working Capital :

-

Rate of Return (ROR):

36.00

Break Even Point (BEP):

39.00

TCI :

Cost Of Project : Rs. 1886 Lakhs

Cost of Project :

188600000

CENOSPHERE PROCESSING - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue
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The word Cenosphere is derived from two Greek words Kens (hollow) and Sphaira (sphere). Cenospheres are light weight, inert hollow sphere comprising l...

Capacity :

480 MT/Annum

Plant and Machinery cost:

57 Lakhs

Working Capital :

-

Rate of Return (ROR):

27.00

Break Even Point (BEP):

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TCI :

Cost of Project : 132 Lakhs

Cost of Project :

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AAC BLOCKS AUTOCLAVED AERATED CONCRETE BLOCKS)Fly Ash Based - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout
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Autoclaved Aerated Concrete (AAC) is a non-combustible, lime based, cementitious building material that is expanding into new worldwide markets. As a...

Capacity :

150000 cubic meter/ Annum

Plant and Machinery cost:

1100 Lakhs

Working Capital :

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Rate of Return (ROR):

44.00

Break Even Point (BEP):

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TCI :

Cost of Project : 1790 Lakhs

Cost of Project :

179000000

FLY ASH BRICKS FROM LIMESTONE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue
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Fly Ash bricks are alternative to burnt clay bricks in the construction sector in India. Fly ash bricks are an environment friendly cost saving buildi...

Capacity :

12000000 Nos./Annum

Plant and Machinery cost:

80 Lakhs

Working Capital :

-

Rate of Return (ROR):

43.00

Break Even Point (BEP):

40.00

TCI :

409 Lakhs

Cost of Project :

0

AAC BLOCKS (AUTOCLAVED AERATED CONCRETE BLOCKS) FLY ASH BASED - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study
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Autoclaved Aerated Concrete (AAC) is a non combustible, lime based, cementitious building material that is expanding into new worldwide markets. As a...

Capacity :

150000 M3/Annum

Plant and Machinery cost:

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Working Capital :

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Rate of Return (ROR):

44.00

Break Even Point (BEP):

53.00

TCI :

Cost of Project : 1790 Lakhs

Cost of Project :

0

Fly Ash Bricks by Triboelectric Beneficiation Process - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Production Schedule
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Fly Ash required for the production of Fly Ash Bricks, the raw Fly Ash is subjected to Triboelectrostatic Beneficiation process making use of separat...

Capacity :

12,000 Nos. / Day

Plant and Machinery cost:

260 Lakhs

Working Capital :

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Rate of Return (ROR):

42.00

Break Even Point (BEP):

40.00

TCI :

Cost of Project : 655 Lakhs

Cost of Project :

0

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