Food Packaging Technology Handbook (3rd Revised Edition)

 

Food Packaging Technology Handbook (3rd Revised Edition)

(Biodegradable Films, Materials , Polymers, Aseptic Packaging, Labels and Labelling, Packaging of Cashew Nuts, Dairy Products, Milk, Fish, Meat, Shrimps, Canning of Vegetables, Fruits with details of Machinery and Equipments)

 

Food packaging technology is primarily concerned with packaging activities regarding protection of food products from biological, physical or chemical agents. With the growth of modern civilization, people are getting more concerned with hygiene and quality of the food.

Types of Food Packaging

Packaging materials come in different shapes with various functions relative to their properties. It is essential for the packaging material to have a balance between its shape and its function. Given the packaging’s main purpose of preservation, containment, and protection of food, the packaging material can be rigid, flexible, or semi-flexible.

Related Book: - Food Packaging Technology Handbook (3rd Revised Edition)

Rigid packages include bottles, trays, cans, jars, and caps.

Flexible packages include bags, cling wraps, bubble wraps, shrink wraps, squeezable tubes, foam trays, stand-up packets, and vacuum bags.

Semi-flexible packages include caps and closures, boxes, and tetra packs.

Food packaging types differ in various ways, such as weight, size, durability, and barrier properties

The packaging industry’s growth has led to greater specialization and sophistication from the point of view of health and environment friendliness of packing material. The demand on the packaging industry is challenging, given the increasing environmental awareness among communities. The food packaging industry is growing at the rate of 22 to 25 per cent per annum. In near future it is going to be a booming industry.

Related Projects:- Packaging Industry, Beverage Can, Bottles, Blister Packs, Carton, Bags, Plastic Bottles

What is the Importance of Food Packaging?

Food packaging is used to allow for easy transport of goods, protect the integrity of food products, and ensure separation from harmful chemicals, particles, bacteria, and pests. It also allows for food labeling and other information for consumers such as ingredients allowing you to adhere to any laws and regulations regarding labeling of for-consumption goods.

Food packaging uses a variety of different materials to protect food and provide surfaces for labeling. The types of material used in your food packaging will depend on your preferences and the food products that you’re storing. Most food packaging consists of either glass, cardboard, metal, or plastic.

Related Books: - Packaging Industry, Beverage Can, Bottles, Blister Packs, Carton, Bags, Plastic Bottles

What is Primary and Secondary Packaging?

Primary food packaging is the most essential form of packaging. Primary food packaging is in direct contact with the food product – it preserves the products and ensures protection from external bacteria or particles. Secondary packaging is used for branding and as an extra measure of protection for the food product.

In many cases, food suppliers use primary packaging to package small amounts of food. Secondary packaging is then used to contain the smaller packages together. It’s a great way to bulk-sell smaller portions of food products.

Related Videos:- Packaging Industry, Food Packaging, Paper, Beverage Can, Bottles, Carton, Plastic Bottles, Corrugated Boxes, Aseptic, Flexible, Aluminium, Glass

Why Do We Use Food Packaging?

At the end of the day, we use food packaging to protect food and to ensure customers can identify the product. Without food packaging, you wouldn’t be able to distinguish your food products from other market competitors. You also wouldn’t be able to guarantee that your food products aren’t expired. Food packaging is vital for protecting food against external microbes and bacteria. It can also help preserve food and ensure it doesn’t spoil. After food packaging is removed, the shelf life of a food product is greatly reduced.

Related Projects:- Packaging, Holograms, Printing, Publishing, Screen Printing and DTP Projects

Market Synopsis     

Food packaging ensures the protection of food products and ensures to improve the shelf-life of the product thereby, attracting more number of customers. The food packaging market is expected to grow significantly over the forecast period with the advent of numerous production facilities with the objective of catching up with latest trends in the market. Also, the rapid changes in the lifestyle of the people and changing food preferences of consumers along with growth in population in the developing nations is expected to drive the growth of the market over the forecast period. The increasing preference of people for processed food due to shifts in population dynamics from rural to urban areas is also driving the growth of the food packaging market.

Projects:- Project Reports & Profiles

The market is further driven by various factors such as the trend of consumers shifting towards specialty & processed food, advancement in materials used for packaging of food products, the adoption of different marketing strategies by key players in the market, increasing demand for food packaging materials and increasing consumer awareness towards the necessity of good quality food packaging in developing economies. The introduction of different technologies for manufacturing processed food packaging products and the introduction of various kinds of food packaging types for food packaging has further driven the growth of the market.

Books:- BOOKS & DATABASES

The increasing consumption of convenience foods owing to the rapidly changing lifestyle of consumers is driving the growth of the food packaging market. The key players in the market have convenience features in the food packaging such as easy opening, portability, and single-use packaging which are driving innovations for packaging of processed foods. The two aspects which drive the growth of the food packaging market are visual appeal and convenience.

Market Research:- Market Research Report

Packaging has played a critical role as a differentiator in promoting brands, especially for packaged food products. With the increase in urbanization and emergence of supermarkets and hypermarkets, differentiating food products through the aesthetic appeal of packaging has become important for food manufacturers. Furthermore, consumers are increasingly paying more attention to the ingredients and contents of the package. This provides an opportunity for the food packaging technology & equipment manufacturers as food manufacturers need to differentiate their products by conveying the benefits of packaging technology on the labels and packets, such as shelf life, the time required for preparing the food, and nutritional contents to the consumers.

On the basis of the application, the market is segmented as bakery & confectionery, dairy, meat, fruits & vegetables and others. Amongst these, the meat industry is the most attractive application for the food packaging market. The increasing preferences of the consumer for protein-rich food are in turn, leading to the increase in consumption of meat and seafood. The busy lifestyle of the consumers is driving the demand for frozen foods. Thus, meat food is an attractive application segment for market players in food packaging market.

Application:

Bakery, Confectionery, Pasta, and Noodles

Dairy Products

Sauces, Dressings, and Condiments

Snacks and Side Dishes

Convenience Foods

Meat, Fish, and Poultry

Fruits and Vegetables

Others

There are numerous factors driving, obstructing and creating opportunities for the market. The fact that food packaging market mainly in Europe is customer-oriented and remains unchanged. Thus, this industry is greatly driven by the growing demand for extended shelf-life of a product. Furthermore, the rising need for convenience food products indicate that this market definitely has a bright future. Besides this, increased disposable income and growing awareness among buyers over packaged food is also driving the market. Counterfeit activities reported from across Europe has however, hindered or restricted the progress of the market to a greater extent. Moreover, the disposable management of the waste during the production too has hindered the growth of the industry. Advent of new technologies within the industry such as water soluble packaging, edible packaging, smart packaging, self-cooling and self-heating packing and more are creating greater opportunities for the industry.

Good food packaging offers protection and can improve the shelf-life of products which consequently attracts more number of customers. The market for food packaging is expected to grow in the coming years as numerous production facilities are being set up to catch up with the latest trends coming up in the market. Also, world is experiencing rapid changes in lifestyle and food preferences that are coupled with growing population and economic growth of the respective region. All these factors have been influential in shaping up the global food packaging market. In addition to this, people are preferring processed food as result of shifting population dynamics from rural to urban areas.

With rising awareness about environmental pollution and global warming, more people are not preferring to use eco-friendly food packaging techniques. This has created a significant impact on the growth of the global food packaging market. Moreover, rising disposable incomes of the people around the world, growing demand for ready-to-eat food, and rising awareness about the packaged food among the customers complement the development of the global food packaging market.

Biodegradable packaging is produced using biopolymers, which are molecules often found in living organisms, like cellulose and proteins. This means they can be safely consumed, degrade quickly, and often be created from waste plant products. The main applications of bio-based and biodegradable plastics are currently in (food) packaging, food service ware, (shopping) bags, fibres/nonwovens and agricultural applications. Bio-based drop-in plastics such as bio-PE and bio-PET are identical to fossil-based counterparts and can be used in exactly the same applications.

The more recently developed bio-based plastics (bio-PE and bio-PET) are also mainly used in food packaging. The increasing awareness of the environmental impact of packaging products and a willingness to replace packaging materials by alternatives with e.g. a lower carbon footprint or made from renewable resources are the main driver for development and the use of these materials.

This book gives comprehensive account of food packaging, which is the most important part to preserve the food for a long time. The present volume has been written primarily for the benefit of new entrepreneurs, technologists, technical libraries and for those who want to diversify in the field of food industry.

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Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

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Ø  Personnel (Manpower) Requirements

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Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

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·         Electrification

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·         Rates of the Land

·         Built Up Area

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·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR