Search
 

Aluminium Recycling Plant. Production of Aluminium Ingots from Aluminium Scrap. Aluminium Scrap Recycling Plant. Mixed Aluminium Scrap Recycling Project.

Aluminium recycling is the process by which scrap aluminium can be reused in products after its initial production. The process involves simply re-melting the metal, which is far less expensive and energy intensive than creating new aluminium through the electrolysis of aluminium oxide (Al2O3), which must first be mined from bauxite ore and then refined using the Bayer process. Recycling scrap aluminium requires only 5% of the energy used to make new aluminium. For this reason, approximately 31% of all aluminium produced in the United States comes from recycled scrap.

Aluminium recycling is economically beneficial to both the aluminium and recycling industry. The capital cost for the production of recycled aluminium is already recognized to be far lower than making new aluminium. The financial benefit has also spurred the development of the recycling program.

India's per-capita consumption of aluminium, it is 0.6 kilograms per person. Whereas in developed markets the consumption level is around 20 kilograms. "India obviously has a tremendous (potential) market for recycled aluminium. Recycled aluminium was sure to shadow growth in primary aluminium usage, which is projected to more than double in the next five years. Recycled aluminium had a huge competitive advantage as the cost of manufacturing was only 5 percent of primary aluminium.

Aluminium Ingot

Ingot and billet play an integral part in the production of many aluminium products. Plate, sheet, foil, wire, rod, and bar products are all produced by pressing or rolling ingot and billet.

Ingot and billet are cast from molten aluminium. In the cast house, crucibles of molten aluminium empty their silvery liquid either directly into molds or into a holding furnace where the metal is kept molten at temperatures between 1,200 and 1,500 degrees Fahrenheit. Alloying elements are then added.

The process of casting aluminum ingots takes place through the fusion and refining of aluminum scrap previously retrained through the use of specific technological installations. The process that allows to obtain aluminum ingots from aluminum scrap is called smelting process.

Aluminium Ingots are produced through the smelting process. Various grades of ingots are produced which are used for production of castings in Auto Industry as well as electrical applications. Ingots of various dimensions with maximum purity of 99.7%. Ingots are the material that is cast into a shape suitable for further processing. Ingots usually require a second procedure of shaping, such as cold/hot working, cutting, or milling to produce a useful final product. Aluminium Ingots are re-melted and further processed into a large number of products for various downstream applications.

Aluminum ingots can be used in different sectors, including automotive, household appliances, lighting, construction, mechanics and household goods. The ingots are sent to other process or flattened into thin sheets, which are then used to make new cans. Aluminum is becoming a favourite with architects and builders opening up a potential for increasing use of metal in the construction industry. Likewise, the use of the metal is increasing in the auto sector.

Exports of aluminium ingots have been increasing on a y-o-y basis, 21% from FY 2014-15 to FY 2015-16 and 52% from FY 2015-16 to FY 2016-17.

Aluminium plays a major role in the modern world through its innumerable applications, because of its intrinsic and versatile properties of lightness, strength to weight ratio, corrosion resistance, electrical and thermal conductivity, nontoxicity etc. Secondary Aluminum Production is the process of recycling aluminum scrap into aluminum that can be used again—an environmentally sound process that is 92 percent more energy efficient than primary production. In fact, aluminium scrap recycling has proven so valuable—both economically and ecologically—that recovery and recycling has become its own industry, and a highly successful one.

The aluminum industry works hard to encourage consumer recycling by educating the public and advocating for the expansion of municipal recycling programs. The recycling of aluminium generally produces significant cost savings over the production of new aluminium, even when the cost of collection, separation and recycling are taken into account. Over the long term, even larger national savings are made when the reduction in the capital costs associated with landfills, mines, and international shipping of raw aluminium are considered.

The Indian Aluminium industry’s enthusiasm to grow smelting capacity on an ambitious scale here and abroad. Aluminium industry in India is moving towards overcapacity, since supply is likely to grow in excess of demand going forward. Demand for aluminium is estimated to grow at 4 to 6% per annum. The demand for the metal is expected to pick up as the scenario improves for user industries like power, infrastructure and transportation, which are all on the move. From around 1.6 mn tonne of demand in 2013-14, the demand by end 2019-20 is expected to touch a near 2.4 mn tonne, and is projected at close to 3.4 mn tonne by 2024-25.

 

Cost Estimation:

Capacity:                                 25 MT/Day

Plant and Machinery:              200 Lakhs

Working Capital:                      1500 Lakhs

Rate of Return (ROR):              58%

Break Even Point (BEP):           30%

Cost of Project:                         1800 Lakhs

 

See more

https://goo.gl/CrP5YZ

https://goo.gl/5ZLLb3

https://goo.gl/PZXuxE

 

Contact us:

Niir Project Consultancy Services

An ISO 9001:2015 Company

106-E, Kamla Nagar, Opp. Spark Mall,

New Delhi-110007, India.

Email: npcs.ei@gmail.com  , info@entrepreneurindia.co

Tel: +91-11-23843955, 23845654, 23845886, 8800733955

Mobile: +91-9811043595

Website: www.entrepreneurindia.co  , www.niir.org

 

Tags

Aluminium Recycling, How is Aluminium Recycled? Recycling Aluminum, How to Recycle Aluminum? Aluminium Scrap Recycling, Aluminium Chip/Scrap Recycling Process Plant, Aluminium Recycling in India, Scrap Aluminium for Recycling, Aluminium Recycling Plant, Recycling of Aluminium, Aluminium Recycling Process, Recycling Aluminum (Aluminium), Aluminium Scrap Recycling,  Aluminium (Aluminum) Recycling Process, Aluminum Ingots, Aluminium Ingots from Aluminium Scrap, Project Report on Aluminium Ingots from Aluminium Scrap, Project Report of Aluminium Recycling Plant, Cost of Aluminium Recycling Plant in India, Aluminium Scrap Recycling Plant, Manufacturing of Aluminium Ingots, Aluminum Ingot Making Project, Aluminium Ingot Production from Aluminium Scraps, Aluminium Industry, Aluminium Ingot Manufacturing Plant, Aluminum Ingot Manufacture, Aluminum Ingot Production, Aluminum Ingot Production Process, Aluminium Ingots Manufacturing Project Report, Process for Production of Aluminum Ingots, Aluminum Ingots, Aluminum Ingot Making Plant, Production Process of Aluminum Ingot, How to Start Aluminum Ingot Manufacturing Industry Aluminum Ingot Production project ideas, Projects on Small Scale Industries, Small scale industries projects ideas, Aluminium Recycling Based Small Scale Industries Projects, Project profile on small scale industries, How to Start Aluminum Ingot Production Industry in India, Aluminium Ingot Production from Aluminium Scraps Projects, New project profile on Aluminum Ingot Production industries, Project Report on Aluminium Ingot Production from Aluminium Scraps, Detailed Project Report on Aluminium Recycling, Project Report on Aluminium Recycling, Pre-Investment Feasibility Study on Aluminium Recycling, Techno-Economic feasibility study on Aluminium Ingot Production from Aluminium Scraps, Feasibility report on Aluminium Ingot Production from Aluminium Scraps, Free Project Profile on Aluminium Recycling, Project profile on Aluminium Recycling, Download free project profile on Aluminium Recycling, Industrial Project Report,  Project consultant, Business consultant, Project identification and selection, Preparation of Project Profiles, Startup Project for Aluminium Ingot Production from Aluminium Scraps

ABOUT NPCS

 

NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.

 


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.

 

Our Approach:


• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.

 

Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

   •     Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR