From Coconuts to Profits: Building a Lucrative Manufacturing Business

The worldwide market for coconut items has been experiencing a substantial boom recently due to expanding consumer recognition of the various health benefits associated with coconut-derived items. Consequently, the demand for coconut-based products, such as coconut oil, coconut water, coconut milk, and others, has been progressively raising. In this context, the usefulness as well as techno-economic viability study of buying the manufacturing of coconut products is of prime relevance for potential financiers and sector stakeholders. This post will certainly talk about the marketplace dimension, share, fads, evaluation, as well as future possibilities connected with the manufacture of coconut products.

 

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Market Size and Share

The worldwide coconut items market was valued at USD 10.5 billion in 2020 and is projected to get to USD 30.8 billion by 2027, registering a CAGR of 14.6% throughout the projection period (2021-2027). The market's exponential growth is credited to enhancing health consciousness amongst customers, a shift in preference in the direction of natural and all-natural products, and the broadening vegan population. The Asia-Pacific area is the biggest customer of coconut products, representing greater than 50% of the international market share. The region's dominance is due to the high manufacturing of coconuts in nations such as the Philippines, India, Indonesia, and Sri Lanka, combined with a strong cultural inclination towards making use of coconut products in every day life. The United States And Canada as well as Europe are also experiencing substantial growth in demand for coconut products, driven by a surge in health-conscious consumers and the growing popularity of veganism.

 

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Market Trends and Analysis

1.      Growing Health Consciousness: Coconut products have gained popularity among health-conscious consumers due to their numerous health benefits. They are rich in vitamins, minerals, and essential nutrients that promote digestion, boost metabolism, enhance immunity, and improve skin health. As a result, the demand for coconut products has been on the rise.

2.      Increasing Demand for Organic and Natural Products: The increasing awareness of the harmful effects of synthetic chemicals in food products has led to a shift in consumer preferences towards organic and natural products. Coconut products are often perceived as healthier and more environmentally friendly alternatives to conventional food items, which has further fueled their demand.

3.      Expansion of the Vegan Population: The global vegan population is expected to grow at a CAGR of 8.4% from 2021 to 2027. As more people adopt a vegan lifestyle, the demand for plant-based alternatives to dairy products, such as coconut milk and coconut yogurt, has been surging.

4.      Diversification of Coconut Products: Manufacturers have been focusing on developing innovative coconut-based products to cater to diverse consumer preferences. The introduction of value-added products, such as coconut sugar, coconut flour, and coconut snacks, has further expanded the market for coconut products.

5.      Government Initiatives and Support: Governments of coconut-producing countries have been actively supporting the industry through various initiatives, such as providing financial assistance, research and development support, and promotional campaigns. These initiatives have contributed to the growth and expansion of the coconut products market.

 

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Techno-Economic Viability Study

Investing in the manufacturing of coconut products is a potentially profitable venture due to the growing demand and favorable market trends. However, a comprehensive techno-economic viability study is essential to assess the project's feasibility, potential risks, and expected returns. Key aspects of this study include:

1.      Market Analysis: Conducting a detailed analysis of the target market, including the study of demand and supply dynamics, consumer preferences, and competition, is crucial to ensure the viability of the project.

2.      Raw Material Availability: Ensuring the availability of raw materials, primarily coconuts, at competitive prices is essential for the success of the manufacturing unit.

3.      Technological Assessment: Evaluating the most suitable technologies for the production of coconut products is crucial. Factors such as production capacity, efficiency, scalability, and environmental impact should be considered while selecting the appropriate technology.

4.      Financial Analysis: Estimating the total investment required for setting up the manufacturing unit, including land acquisition, infrastructure development, equipment procurement, and working capital, is vital. A thorough financial analysis should also consider operational costs, such as raw material procurement, labor, utilities, transportation, and marketing expenses.

5.      Revenue Projections: Estimating the expected revenues from the sale of manufactured coconut products is essential for assessing the project's profitability. Revenue projections should be based on realistic market assumptions, considering factors such as product pricing, sales volumes, and market penetration.

6.      Risk Analysis: Identifying and mitigating potential risks associated with the project is crucial for ensuring its success. Risks can include factors such as fluctuations in raw material prices, changes in consumer preferences, regulatory challenges, and competition.

7.      Environmental Impact Assessment: Analyzing the environmental impact of the proposed manufacturing unit is essential, as it can influence regulatory approvals and the company's reputation. Implementing sustainable practices and technologies can help mitigate the negative impact on the environment.

Future Opportunities in the Manufacture of Coconut Products

1.      Development of Sustainable Packaging Solutions: As environmental concerns rise, there is a growing demand for sustainable packaging solutions. Companies that invest in the development of eco-friendly packaging for coconut products can benefit from this trend and differentiate themselves from competitors.

2.      Export Opportunities: With the increasing demand for coconut products worldwide, manufacturers in coconut-producing countries can explore export opportunities to expand their market reach and increase revenues.

3.      Vertical Integration: Manufacturers can consider vertical integration to ensure a consistent supply of raw materials, reduce costs, and gain better control over the production process. This can involve investing in coconut plantations or establishing long-term contracts with suppliers.

4.      Product Innovation: Continuous product innovation can help manufacturers cater to evolving consumer preferences and tap into new market segments. For instance, exploring the potential of coconut products in functional foods, sports nutrition, and personal care products can open up new avenues for growth.

5.      Collaboration with Foodservice Industry: Partnering with restaurants, cafes, and other foodservice establishments to develop coconut-based dishes and beverages can help manufacturers expand their customer base and increase product visibility.

 

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Conclusion

The manufacture of coconut products presents a promising investment opportunity, given the growing global demand and favorable market trends. Conducting a thorough feasibility and techno-economic viability study is essential for assessing the project's potential and ensuring its success. By capitalizing on future opportunities such as sustainable packaging, export potential, vertical integration, product innovation, and collaboration with the foodservice industry, manufacturers can secure a strong foothold in the booming coconut products market.

Over the past several months, our team has been committed to creating a comprehensive and engaging piece of work that not only embodies our vision and passion but also serves as a resource that we believe will be invaluable to our readers.

The Complete Book on Coconut & Coconut Products (2nd Edition) is an extension of our blog, delving deeper into the subjects we've only had the opportunity to briefly explore in our blog posts. It offers further insights, more nuanced discussions, and a plethora of concepts we've discussed. We've curated the content with great care and attention to detail to ensure that the book complements our existing resources, offering a richer, more detailed exploration of the topics at hand.

Reading this book is like embarking on a journey, one that will take you through landscapes of knowledge that we have meticulously designed and laid out for you. We've created it with you, our valued reader, in mind, and we believe it is time well spent for anyone who wants to learn more.

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And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

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• What will be the market potential?


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The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


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• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.

 

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Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR