Sustainability Business Spotlight: Kraft Paper, Disposable Tableware, Carton Boxes, Electrolytic Manganese Dioxide and Curcumin Extraction


Starting a business that will focus on the manufacturing of Kraft Paper, Disposable Tableware, Carton Boxes, Electrolytic Manganese Dioxide, and Curcumin Extraction. Project combines sustainability and innovation, concentrating on developing eco-friendly products and utilizing cutting-edge technologies to guarantee the highest level of quality and effectiveness. Every sector business strives to satisfy the diversified needs of the market, from eco-friendly tableware options to premium industrial materials and natural extracts, while ensuring dependability and excellence across broad variety of products. Aim to carve out a market niche and make a significant contribution to many industries by fusing ecological responsibility with industrial genius.

 

Invest In Kraft Paper Production from Pulp

A type of paper made from highly processed wood pulp is referred to as kraft paper. The kraft process, which breaks down the lignin in the wood pulp, is what gives kraft paper its distinct strength and durability. Because of its well-known excellent tear resistance, it can withstand demanding use and rough handling.

 

 

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Additionally, the natural brown colour of kraft paper gives it a rustic, green aspect. Kraft paper from pulp is a versatile and cost-effective option for companies searching for trustworthy and environmentally responsible paper products.

 

Related Business Plan: Kraft Paper

 

Applications of Kraft Paper in Various Industries

The pulp industry's kraft paper is used in a wide range of industries. The usage of kraft paper is crucial in the packaging industry.

 

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Kraft paper is widely used to bag up items, wrap them in, and provide padding and security for storage and transit. Because of its strength and tear resistance, it is excellent for withstanding the rigors of shipping.

 

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Indian Market Outlook

The market for kraft paper in India was 9.4 million tons in 2022. From 2023 to 2028, the market is expected to rise at a compound annual growth rate (CAGR) of 8.9%, IMARC Group predicts, reaching 15.6 million tons.

 

 

Watch other Informative Video: Kraft Paper Industry | Investment Project Opportunity for Startups and Entrepreneurs

 

 

Biodegradable Disposable Cups and Plates (Tableware) Manufacturing Business Using Sugarcane Bagasse

Bagasse is the fibrous byproduct that remains after sugarcane or other plants have been harvested for their juice or sap. After being dried and baled, it is primarily used as a biomass energy source or renewable fuel source.

 

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As a sustainable and biodegradable material for disposable goods like plates, cups, and silverware, it is also gaining appeal in the green movement.

 

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Despite the common misconception that bagasse is a waste product, it is a remarkably flexible and renewable resource. It has a wide range of uses, including the production of paper, furniture, and packaging materials. Due to the fact that it can also be utilized to produce bioethanol and heat energy, it has a number of financial and environmental benefits.

 

Related Business Plan: Start a Business of Production for Biodegradable Disposable Cups and Plates (Tableware) Using Sugarcane Bagasse

 

Advantages of Using Bagasse in Biodegradable Disposables

Energy can be saved by using bagasse. Producing disposable tableware only requires a minimal amount of additional energy because the material has already been treated to make juice. Because bagasse is portable and lightweight, it is more economical than other materials like plastic or Styrofoam. Bagasse is a particularly durable substance.

 

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The fact that it can withstand temperatures of up to 220°F without leaking or developing other problems makes it safe to use for both hot and cold beverages and meals. It won't break easily either, unlike plastic or Styrofoam.

 

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Bagasse won't contribute to landfill problems or other environmental problems associated with plastic waste because of its complete biodegradability. Additionally, items produced of bagasse are more durable and environmentally beneficial than those made of plastic since they generate less carbon dioxide during production.

 

Read our Book Here: Bioplastics & Biodegradable Products Manufacturing Handbook

 

Global Market Forecast

The biodegradable tableware market is predicted to expand at a growth rate of 6.0% from 2022 to 2029. The market for disposable plates and cups made from sugarcane bagasse has grown dramatically.

 

Watch other Informative Video: Business Plan of Biodegradable Disposable Cups and Plates (Tableware) Using Sugarcane Bagasse

 

Start Manufacturing Business of Carton Boxes

Due to their strength and light weight, carton boxes, also known as corrugated boxes, are frequently used in shipping and packaging. In order to offer strength and cushioning, they are constructed with a layer of corrugated material sandwiched between two layers of cardboard. Additionally acting as insulation from heat and moisture is the corrugated layer.

 

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To fit a variety of products and uses, carton boxes are available in a wide range of sizes and shapes. They are a flexible packaging option that can be adjusted to the unique requirements of each customer, ranging from small boxes for individual items to bigger ones for bulk products. Carton boxes are not only a sensible solution for shipping and packaging, but they are also environmentally beneficial. They are entirely recyclable after use and constructed of recycled materials. They are therefore the perfect option for businesses and people who place a high value on sustainability and environmental responsibility.

 

 

Related Business Plan: Start Carton Boxes Manufacturing Business

 

 

How are Carton Boxes made?

Ø  Corrugating

One sheet of paper is corrugated (or fluted) using a machine that pushes it into waves to create corrugated cardboard. A starch-based glue is then used to attach this corrugated sheet between two flat liner sheets. A piece of corrugated cardboard is the end result.

Ø  Cutting and Printing

The big corrugated cardboard sheets are then trimmed to the required sizes. Printing may be carried out either before or after cutting. Designs, labels, and information can be printed on the boxes using sizable industrial printers.

 

 

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Ø  Box Making

To create a box shape, the cut sheets are folded and adhered. Either a human or automated process can be used. They might be sewn, taped, or even glued together, depending on the layout of the box.

Ø  Finishing Touches

There may be extra finishes or treatments applied to some boxes. For example, a box could be treated to be moisture-resistant or laminated for increased strength or shine.

 

 

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Indian Market Outlook

In 2022, the India corrugated box market had a value of US$6.5 billion. Looking ahead, IMARC Group projects that the market will develop at a compound annual growth rate (CAGR) of 10.8% from 2023 to 2028, reaching US$ 12.3 billion.

 

 

Related Feasibility Study Report: Start Manufacturing Business Carton Boxes

 

 

Global Market Outlook

The market for corrugated boxes is estimated to reach USD 237,989.25 million by 2028 and is expected to develop at a CAGR of 5.8% from 2021 to 2028.  When in storage or transit, goods that are fragile, bulky, heavy, or of high value are protected to the utmost by corrugated box products.

 

 

Watch other Informative Video: Business Ideas in Packaging Industry | List of Profitable Small Scale Projects Packaging Industry

 

 

The packing product is strengthened by a corrugated box with multiple layers, which makes it more durable than typical cardboard. Corrugated cardboard uses a variety of liners, including kraft liners, test liners, and chip linear, to provide strength. The product's transportation cushion is made of corrugated paperboard. Wood and metal packaging are replaced with corrugated packaging because it is natural, cost-effective, and 100% renewable.

 

Start Own Electrolytic Manganese Dioxide Industry

Black powder known as electrolytic manganese dioxide (EMD) is created using an electrolytic process. EMD is a well-liked option in a variety of applications due to its high purity, large capacity, and outstanding electrochemical characteristics. A manganese sulfate solution is electrolyzed to produce EMD, and the process causes manganese dioxide to accumulate on the cathode. To get the intended EMD product, additional processing is applied to this manganese dioxide.

 

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Applications

EMD is a crucial part of the cathodes used in the manufacture of lithium-ion batteries, allowing for effective energy storage and discharge. EMD is also used by the ceramics sector because of its superior pigmenting and coloring capabilities.

 

Related Business Plan: Start Electrolytic Manganese Dioxide Business

 

EMD is frequently employed in the manufacture of ceramics, where it adds vivid hues and improves the completed goods' durability. EMD is also used in the production of pigments for paints and coatings that offer increased corrosion resistance and long-lasting color.

 

 

Read Similar Article: Establishing Own Electrolytic Manganese Dioxide (EMD) Manufacturing Startup | How to Jumpstart Own Electrolytic Manganese Dioxide (EMD) Manufacturing Business

 

 

Market Analysis and Business Plan

EMD is a crucial part of the cathodes used in the manufacture of lithium-ion batteries, allowing for effective energy storage and discharge. EMD is also used by the ceramics sector because of its superior pigmenting and coloring capabilities.

 

Related Feasibility Study Report: Electrolytic Manganese Dioxide - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

 

EMD is frequently employed in the manufacture of ceramics, where it adds vivid hues and improves the completed goods' durability. EMD is also used in the production of pigments for paints and coatings that offer increased corrosion resistance and long-lasting color.

 

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Testing and Quality Assurance

The process of testing and quality control is essential to upholding the high standards demanded in the sector. At various stages of manufacture, the EMD is put through rigorous testing and inspection to make sure it complies with the necessary requirements. To begin with, the quality and purity of the raw materials—such as manganese sulfate and other chemicals—that are utilized in the manufacturing process should be rigorously evaluated. This will assist you in finding any potential pollutants or impurities that might impact the finished product.

 

Watch other Informative Video: Building a Bright Future: Initiating Own Electrolytic Manganese Dioxide EMD Manufacturing Venture

 

 

Setup Curcumin Extraction Unit

The procedure of separating and extracting the active ingredient curcumin from turmeric is known as "curcumin extraction." The brilliant yellow spice known as turmeric includes curcumin, which is renowned for its potent anti-inflammatory and antioxidant qualities. Curcumin is commonly extracted from turmeric by employing solvents to separate it from the other ingredients, producing a concentrated form of the chemical.

 

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Following its extraction, this curcumin can be applied to a variety of products, including medicines, cosmetics, and nutritional supplements. Since curcumin is available in a highly concentrated form as a result of the extraction process, it is simpler to combine it into various products and benefit from its wealth of health advantages. For businesspeople wishing to profit from this burgeoning market, opening a curcumin extraction facility can be a lucrative option.

 

Related Business Plans: Curcumin Manufacturing, Extraction, Curcuminoid of Turmeric (Curcuma longa), Curcumin - from Curcuma longa (Turmeric), Turmeric oleoresin, Spice Oil Extraction of Curcumin Pigment, Extraction of Curcumin and Essential Oil from Curcuma longa L.

 

Uses and Benefits

A highly sought-after substance in many industries, curcumin extraction has a variety of uses and advantages. In dietary supplements, extracted curcumin is one of the most often used compounds. It has been discovered to possess potent antioxidant capabilities that aid in the body's defense against dangerous free radicals and advance general health and wellbeing.

 

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Curcumin has powerful anti-inflammatory capabilities in addition to its antioxidant qualities. Because it can be used to treat the symptoms of chronic inflammatory diseases including arthritis and inflammatory bowel disease, it is a valuable element in medicine. The skincare and cosmetics industries can potentially benefit from curcumin's anti-inflammatory qualities.

 

Related Feasibility Study Report: Curcumin Extraction Unit

 

Market Analysis

The size of the world's curcumin market, which was estimated at USD 58,199.4 million in 2020, is projected to increase at a 16.1% CAGR from 2020 to 2028. An active component called curcumin is frequently derived from ginger and turmeric. Due to its therapeutic characteristics, turmeric is frequently used in South East Asian countries' food and pharmaceutical items.

 

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The market data also reveals that the pharmaceutical and cosmetic industries are closely followed by the dietary supplement business in terms of market share for curcumin. This shows the wide range of uses for curcumin and the opportunity for business owners to enter various markets.

 

Watch other Informative Video: Curcumin Production Business | Profitable Business Ideas in Curcumin Manufacturing Industry

 

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Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.

 


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.

 

Our Approach:


• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.

 

Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR