Aluminium and Aluminium Downstream Projects

Aluminium and Aluminium Downstream Projects

(Aluminum Extrusion Profiles & Sections , Metal, Aluminum Products, Cans, Sheet, Extruded Products, Profiles, Doors, Windows, Aluminium Alloys, Tubes and Bars, Round Bars, Channels, Angles, Coils, Bars, Extruded Rods, Sheets, Foil,  Automized Aluminium Powder, Aluminium Furniture, Aluminium House Hold Utensils, Aluminium Wire Drawing / Wire Mesh Plant, Anodic Aluminium Labels,  Aerosol Cans)

 

Aluminium is a silvery-white, ductile metallic element, the most abundant in the earth's crust but found only in combination, chiefly in bauxite. Aluminum occurs naturally in many foods in low concentrations and is also present in many pharmaceuticals and drinking water. Refer to Aluminum Reaction for its reaction to Water, Oxygen & Acids. High levels in the body can be toxic. Having good conductive and thermal properties, it is used to form many hard, light, corrosion-resistant alloys. Aluminium is non-toxic (as the metal) nonmagnetic and non-sparking. The Atomic Number of this element is 13 and the Element Symbol is Al.

Aluminium is a tin-white metal which melts at 640° and is very light, having a density of 2.68. It is stiff and strong, and with frequent annealing can be rolled into thin foil. It is a good conductor of heat and electricity, though not so good as Copper for a given cross section of wire. It is a tin-white metal which melts at 640° and is very light, having a density of 2.68. It is stiff and strong, and with frequent annealing can be rolled into thin foil. It is a good conductor of heat and electricity, though not so good as copper for a given cross section of wire.

 

Here are few Projects for Startup:

Aluminium Foil

Aluminium foil is one of the most versatile packaging medium. The growth of this industry has been in the recent past, owing to the growing application of foil in a variety of products. Aluminium foil is regarded as unique material amongst flexible packaging materials. This is because of the characteristic of the foil to retain all metallic characteristics of aluminium. Aluminium foil is a thin sheet of metal. As such it can be an absolute barrier to moisture, gases, odours, bacteria and moulds….Read more

Aluminium Alloy from Virgin Metal

Aluminium is second most plentiful metallic element on earth become an economic competitor in engineering applications. The aluminium industry growth was not limited to these developments. The first commercial application of aluminium were novelty item such as mirror frames, house number and serving trays….Read more

Automized Aluminium Powder

Aluminium is a versatile non-ferrous metal having around 3000 identified uses. Powder metallurgy have being defined as the Art and Science of manufacturing useful article from metal powders and producing those powder. Powder metallurgy technique can be broadly into two section: - 1. Preparation and conditioning of the powder (2) processing of powder….Read more

Aluminium Furniture

Term furniture is used for articles of daily use in hospitals, public building, business places, and house-etc and also include various items like chairs, table of various sizes, sofa sets, towel stands, T.V. antenna and T.V. stands etc. The use of metal like aluminium for the manufacture of aluminium furniture is however a modern development….Read more

Aluminium House Hold Utensils

This is hardly a family in India where glittering aluminium utensils occupy significant place. Aluminium utensils of domestic use are of three broad categories- (1) cooking food, (2) storing and service utensil, (3) Table pot and utensils are used for eating food and drinking water, tea, coffee, milk and juice. Aluminium utensils are longer lasting; require less maintenance costs, these are light and hence handy, unbreakable, economical and attractive in appearance….Read more

Aluminium Extrusion Plant

Good Scope for Aluminium Extrusion Plant Extrusion is a process equally suitable for the simplest shapes and for the most complex for the wide range of large and the small items for structural members or for decorative trim. Some sections produced by extrusion cannot be made by other process economically. The two main advantages of this process over other manufacturing processes are its ability to create very complex cross-sections and work materials that are brittle, because the material only encounters compressive and shear stresses….Read more

Aluminium Alloy from Scrap and Virgin Metal

Aluminium, the second most plentiful metallic element on earth, became an economic competitor in engineering applications as recently as the end of the 19th century. It was to become a metal for its time. The emergence of three important industrial developments would, by demanding material characteristics consistent with the unique qualities of aluminium and its alloys, greatly benefit growth in the production and use of the new metal. ….Read more

Aluminium Wire Drawing / Wire Mesh Plant

Aluminium is one of the metal, which is widely available in many countries. There are various uses of aluminium metal of which manufacturing of aluminium wire and wire mesh is one of them. Aluminium wire is largely used in the cable industry as well as alone it is used for electrical transmission. Aluminium is non-corrosive, light and cheap metal, for making aluminium wire, (as conductor) it is required to draw the aluminium thick wire to suitable diameter….Read more

Aluminium Beverage Cans

Today the food containers that are being used in our daily living extend over the widest range, from those which are raw material of new materials such as plastics the fruit of modern technology innovation. Aluminium cans are most typical among metal containers. Canned foods are found in great abundance all around us, and include processed fisheries products such as crab, tuna and sardine….Read more

Aluminium Building Hardware

Aluminium is most abundant metallic element is used on earth. Various section of aluminium is used in building are rods, wires, channel etc are the starting material for manufacturing these products, by a set of metal working operations like bending, drilling, grinding, welding etc. in small scale industries. Hinges are used for connecting doors. Windows/ventilator flaps to their respective frame in building….Read more

Anodic Aluminium Labels

Anodic Aluminium Labels used as an industrial, metallic labels and are widely used on industrial machinery and domestic appliances for supplying the specifications, operating procedures and name of the manufacturer. Also nameplates are seen on the houses and buildings. In offices Anodic Aluminium Labels are used to indicate the room numbers and designation of the official etc….Read more

Aerosol Cans

The aluminium aerosol can has been one of the most popular packaging materials for cosmetics, pharmaceutical and household items for decades. In addition to its ability for recycling in 100%, this modern packaging material meets all relevant European Standards. The indisputable advantage of the aluminium aerosol can is that it is light and strong at the same time; it excludes the possibility of corrosion and its packaging provides hermetical protection for the completed products….Read more

 

Market Outlook

India is considered to be the fifth largest producer of aluminium in the world with a tremendous bauxite reserve of about 3 billion tonnes. While the major consumption of aluminium in India is done by the electrical (31%) and B&C sectors (13%), the future growth is envisaged to happen in the solar power and industrial sector.

India's per capital consumption of aluminium extrusion is amongst the lowest in the world.

The primary aluminium consumption increased by 23 per cent and total aluminium consumption increased by 13 per cent in last one year.

Aluminium consumption in India to grow from 3.3 million tonne to 5.3 million tonne.

India’s aluminum demand was expected to go up to 3.5 million mt by 2017-18 against 2.85 mmt in 2014-15.

The CAGR of Aluminium demand in India is expected to be around 7.5 %.

 

In 2015, India exported an estimated 14,512 tons of aluminium foil and the total value of export stood at USD 3.1 billion which increased further to total at 16,448 tonnes in 2016.

The aluminium foil packaging market is segmented based on type and application. By type, the global aluminium foil packaging market is segmented as plain, laminated, lacquered, and printed. Based on application, the market is segmented into food and beverage packing, pharmaceutical use, technical use, container foil, household foil, heat exchangers, and strip and foils for tubes.

Global Aluminium Powder Market Outlook 2016-2021, has been prepared based on the synthesis, analysis, and interpretation of information about the global Aluminium Powder market collected from specialized sources.

 

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ABOUT NPCS

 

NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.

 


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.

 

Our Approach:


• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.

 

Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR