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Electroplating with Manufacture of Electrochemicals

Electroplating with Manufacture of Electrochemicals

(Electrochemical Cell, Ecm, Electroplating of Aluminium, Chromium, Copper, Gold, Cobalt, Iron, Lead, Nickel, Silver, Alloy, Platinum, Palladium, Rhodium, Zinc, Plastics, Barrel, Tin, Electrodeposition)

 

Electroplating is an electro deposition process for producing a dense, uniform, and adherent coating, usually of metal or alloys, upon a surface by the act of electric current. The term is also used for electrical oxidation of anions onto a solid substrate, as in the formation silver chloride on silver wire to make silver/silver-chloride electrodes. Electroplating is primarily used to change the surface properties of an object (e.g. abrasion and wear resistance, corrosion protection, lubricity, aesthetic qualities, etc.), but may also be used to build up thickness on undersized parts or to form objects by electroforming.

Electrochemical deposition is generally used for the growth of metals and conducting metal oxides because of the following advantages:

 (i) The thickness and morphology of the nanostructure can be precisely controlled by adjusting the electrochemical parameters,

(ii) relatively uniform and compact deposits can be synthesized in template-based structures, (iii) higher deposition rates are obtained, and (iv) the equipment is inexpensive due to the non-requirements of either a high vacuum or a high reaction temperature. An electrochemical process where metal ions are transferred from a solution and are deposited as a thin layer onto surface of a cathode.

In the recent years, developments in electronic and chemical engineering have extended the process of electroplating to a wide range of materials such as platinum, Alloy, Silver, Palladium, Rhodium, etc. The electroplating market is an application driven market, which depends largely on the net output of the manufacturing industry. 

The electroplating technology allows electro-deposition of multiple layers as thin as one-millionth of a centimeter which makes it an indispensable part of the semiconductor industry. Rising demand for computing devices is expected to create significant market opportunities for electroplating service providers. Growing net output of manufacturing industry, rising demand for consumer goods which mandates more surface finishing services, growth of the electronics industry are some of the key factors driving the growth of the global electroplating market.

The global electroplating market was valued above US$ 14,540.5 Mn in 2016 and is expected to expand at a CAGR of 3.7% to cross US$ 21,160.0 Mn by the end of 2026.The global electroplating market was valued above US$ 14,540.5 Mn in 2016 and is expected to expand at a CAGR of 3.7% to cross US$ 21,160.0 Mn by the end of 2026. The Automotive and Electrical & Electronics segments are estimated to collectively hold about 65% of the total value share of the global electroplating market by the end of 2026.

The demand for copper and nickel as raw metals for electroplating is projected to surge at a faster pace, reaching a combined global market value share of more than 60% through 2026.  Machinery Parts & Components segment, expanding at a CAGR of 3.8% over the forecast period, is expected to represent 10.2% share of the total incremental opportunity created between 2016 and 2026.

Automotive: Automotive segment was estimated to be valued above US$ 4,300 Mn by the end of 2016 and is projected to expand at a CAGR of 3.9% over the forecast period to reach beyond US$ 6,440 Mn by 2026 end. The segment is expected to create a total incremental opportunity of more than US$ 2,000 Mn between 2016 and 2026.

Electrical and Electronics: Electrical & Electronics segment was estimated to be valued at over US$ 5,000 Mn by 2016 end and is projected to expand at a CAGR of 3.9% over the forecast period to reach a value more than US$ 7,300 Mn by 2026 end.

Aerospace & Defense: The segment is projected to create incremental $ opportunity of more than US$ 750.9 Mn during the forecast period.

Jewellery: Jewellery segment is expected to reach a market value of more than US$ 950 Mn by 2026 end.

Machinery Parts & Components: This segment is expected to create total incremental opportunity of less than US$ 670 Mn between 2016 and 2026.

Others: The segment is expected to expand a CAGR of 3.6% and lose 10 BPS between 2016 and 2026.

The book gives comprehensive coverage of Electroplating Uses, Application Manufacturing, Formulation and Photographs of Plant & Machinery with Supplier’s Contact Details. The major contents of the book are Metal Surface Treatments, Electrolytic Machinery Methods, Electroless Plating, Electroplating Plant, Electroplating of Aluminium, Cadmium, Chromium, Cobalt, Copper, Gold, Iron, Lead, Nickel, Bright Nickel, Silver, Alloy, Platinum, Palladium, Rhodium, Bright Zinc, Tin and Plastics Barrel, Zinc Electroplating Brightener, Colouring of Metals, Metal Treatments, Electrode position of Precious Metals and Stainless Steel, Case Hardening, Electroless Coating of Gold, Silver, Manufacture of phosphorus.

It is a very useful book that covers all important topics of Electroplating. It will be also a standard reference book for professionals, entrepreneurs, those who are interested in this field can find the complete of Electroplating. It will be very helpful to consultants, new entrepreneurs, technocrats, research scholars, libraries and existing units.

 

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How To Start Electroplating Industry In India, Electrochemicals Manufacturing Industry In India, Most Profitable Electrochemicals Manufacturing Business Ideas, , Electroplating Based Profitable Projects, Electroplating Processing Projects, How To Start An Electrochemicals Production Business,  Electroplating Based Small Scale Industries Projects,  New Small Scale Ideas In Electroplating Processing Industry,  NPCS,  Niir,  Process Technology Books, Business Consultancy, Business Consultant, Project Identification And Selection, Preparation Of Project Profiles, Startup  Business Guidance, Startup Project For Electrochemicals Manufacturing  Industry,  Business Plan For A Startup Business, Start-Up Business Plan For Electroplating Industry, Start Up India, Stand Up India, Electrochemicals Making Small Business Manufacturing, Small Scale Electrochemicals Making Machine, Electrochemicals Making Machine Factory, Modern Small And Cottage Scale Industries, Profitable Small And Cottage Scale Industries, Setting Up And Opening Your Electrochemicals Manufacturing Business, Electroplating Business, How To Start A Successful Electroplating Business,  Small Scale Commercial Electrochemicals Manufacturing And Electroplating  Industries, Electrochemicals Manufacturing And Electroplating Business, Profitable Small Scale Manufacturing, Electrochemical Processing, The Electrochemical Cell,  Electrodes, Electrolytes, Metal Surface Treatments , Cleaning, Pickling, And Related Processes, Chemical And Electrolytic Pickling , Electrolytic Machinery Methods , Principles Of The Ecm Process, Types Of Ecm Operations, Electroless Plating, Electroless Composite Coatings Uses And Applications, Postplating Treatments, Electroplating, Electroplating Plant Requirements, Electroplating Of Aluminium, Electroplating Of Cadmium, Applications Of The Cadmium-Plating, Electroplating of Chromium, Electroplating Of Cobalt, Electroplating Of Copper, Electroplating Of Gold,  Electroplating Of Iron,  Electroplating Of Lead, Electroplating Of Nickel,  Electroplating Of Bright Nickel, Electroplating Of Silver,  Electroplating Of Alloy, Electroplating Of Platinum, Electroplating Of Palladium,  Electroplating Of Rhodium , Applications Of The Precious Metals, Electroplating Of Bright Zinc, Advantages Of Bright Zinc Plating, Electroplating Of Tin , Electroplating Of Plastics,  Electroplating Of Barrel , Zinc Electroplating Brightener, Uses And Applications Of Zinc Electroplating,  Colouring Of Metals,  Metal Browning By Oxidation, Metal Treatments, Electrodeposition Of Precious Metals,  Electropolishing Of Stainless Steel , Applications Of Electropolishing,  Electroless Coating Of Gold, Silver, Electroless Process, Buffing And Industrial Metal Polishing Compounds, Manufacturing Method Of Buffing Compounds, Tin And Its Compounds , Lead And Its Compounds , Discovery, Manufacture Of Phosphorus, Hydrides Of Phosphorus, Chemistry Of Sodium, Copper And Its Compounds, Silver And Its Compounds,  Gold And Its Compounds, Complex Salts Of Copper, Silver And Gold, Aluminium And Its Compounds, Hydrides Of Silicon,  Chemical And Electrochemical Conversion Treatments, Metal Colouring, Electrostatic Sealing, Photographs Of Plant & Machinery With Supplier’s Contact Details, Nickel And Copper Electroplating Method, Uses Of Electroplating, Electroplating Definition, Process & Uses, How Electroplating Works, High Quality Copper Plating, Exploring Fabrication Electroplating, Electrochemical Manufacturing In The Chemical Industry, Electro Chemical Engineering, Electrochemical Machining (ECM), Metal Finishing Techniques, DIY Stainless Steel Weld Cleaning, Recovery Of Precious Metals By An Electrochemical Deposition Method, Precious Metal Plating Services, Chrome Plating, Nickel Chrome Plating

 

ABOUT NPCS

 

NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.

 


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.

 

Our Approach:


• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.

 

Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

   •     Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR