Value-Added Dairy Products. Milk and Milk Products

Value-Added Dairy Products. Milk and Milk Products. Production of Dairy Foods & Beverages

Milk is the most valuable protein food that widely consumed by people all over the world. The milk as a raw food is easily available on various dairy farms that are processed to the increases the variety of nutrients. The milk processing include the fluid milk production, cheese production, yogurt production, ice cream production to make the huge variety of milk products like cheese, butter, cream, skimmed milk, yogurt, toned milk or double toned milk and much more. Milk processing allows the preservation of milk for days, weeks or months and helps to reduce food-borne illness.

Processing of dairy products gives small-scale dairy producers higher cash incomes than selling raw milk and offers better opportunities to reach regional and urban markets. Milk processing can also help to deal with seasonal fluctuations in milk supply. The transformation of raw milk into processed milk and products can benefit entire communities by generating off-farm jobs in milk collection, transportation, processing and marketing.

Advantages of Milk Processing

• Provides regular income

• Improves nutrition

• Selling processed milk products is more profitable than selling fresh milk

• Generates employment

• Improves quality and safety

 

India is the world’s largest producer and consumer of milk and dairy products. The market for dairy products in India has grown rapidly over the last few decades and anticipated to be growing at a faster rate when compared to the global dairy products market.

The global dairy product market is expected to witness significant growth over the forecast period. Growing world population base, rise in per capita income, and increase in consumer awareness level regarding nutritional values of dairy products and, change in consumer dietary patterns are the key drivers regulating the market growth. In addition, technological advancements and innovations for obtaining more milk from dairy animals are also estimated to boost market growth.

Demand for milk and milk products such as cheese and butter is increasing daily with increase in world population. High-end technology is required to meet these needs by increasing the milk processing capacity and maintaining the quality of the product. The dairy industry is highly localized owing to perishable nature of milk products.

The market is segmented on the basis of type of product. It includes milk, butter, cheese, ice cream and yoghurt. Among these products, milk, cheese and lactose are estimated to hold major share of the market owing to their rising demand and increased usage rates in all levels of population. Rising consumption levels of foods such as ice creams and milk shakes are also anticipated to drive market growth over the forecast period.

Over the next five years, changing lifestyles of urban population and rising demand for healthy and convenient dairy products is anticipated to play an instrumental role in the growth of India dairy products market.

In addition, value-added dairy products have larger shelf life than raw milk. Value-added products help your company become more viable, more visible to the public and open up new markets.

Few of the leading players operating in India dairy products market include Gujarat Cooperative Milk Marketing Federation Ltd., National Dairy Development Board, Karnataka Cooperative Milk Producers Federation Ltd., and Tamil Nadu Co-operative Milk Producers' Federation Limited, among others.

 

List of few Milk Processing Business Ideas:

Skimmed Milk Powder

Milk is an important human food. It is palatable, easy to digest and highly nutritive. It contains proteins, fat, sugar, minerals and a liberal quantity of different kinds of vitamins. In World milk production, India ranks next only to the United States of America and the U.S.S.R. But the milk produced in India is far from adequate for its vast population as the daily average consumption per head comes to even less than half of the optimum requirement of about 310 grams. Milk and milk products are supplied as fresh milk products, concentrates, and dry products. Read more

Dairy Milk Processing with Power Plant

Milk and milk products have been used by man since prehistoric times. Butter making was recorded as far back as 2000 B.C. It is through that cheese making was discovered accidently and initially developed in Iraq Circa 6000-7000 B.C. and spread with the migration of populations due to famines, conflicts and invasions. Examples of this are the development and the introduction of cheese making into England by the Romans. Fermented milks have been prepared for more than 2000 years. In this project report we have dealt with milk processing and making Butter, Ghee, Skimmed Milk Powder, Whole Milk Powder, Khoa, Curd, Paneer, Flavoured Milk, Full Cream, Tonned & skimmed milk in pouches etc. along with co-generation Power Plant. Read more

Pasteurised Milk Packaging

Milk is an essential food for children as well as for all the human beings. There is large demand of milk throughout the world. In India and China milk demand is maximum due to their high population. There is maximum milk consumption per head in USA. For milk pasteurisation and packaging technology and plant is available in India. Due to scarcity of the milk throughout the year, there is a good demand of packed milk. There is a good scope for new entrepreneurs. Read more

Milk Processing (flavoured Milk (chocolate), Milk in Pouches, Curd, Flavoured Yogurt, Ghee, Paneer & Butter)

Milk is the normal product of mammary gland secretion. Milk is a complex, nutritious product that contains more than 100 substances that are either in solution, suspension or emulsion in water. The fat and fat soluble vitamins in the milk are in the form of an emulsion; that is, a suspension of small liquid globules that do not mix with the water in milk; Lactose (milk sugar), some proteins (whey protein), mineral salts and other substances are soluble; that is, they are entirely dissolved in the water in milk. Extremes of temperature, acidity (pH) or contamination by microorganisms can rapidly decrease its quality. Read more

Dairy Products & Milk Packaging in Pouches

Dairy products are basically based on Milk. India ranks next only to USA & USSR in world milk production. There are a number of dairy products like butter, cream, cheese, Khoya, Paneer, flavoured milk etc. There is always a greater demand for milk and dairy products among people. Ghee and butter are used for ice-cream manufacture, as cooking fat, in the confectionery industry etc. Paneer is consumed directly and in hotels and restaurants. There is huge market for Indian milk products. Key concern for setting up a dairy plant would be regular and timely supply to the market, consistency in quality and reasonable pricing are all essential to build up a strong market and brand equity. Read more

Cow and Buffalo Milk (UHT) Plant

Every person needs good health and for good health we need good proteins. In these cases milk is the best way to achieve good health. This is the best source of vitamin and Enzymes. Milk is an opaque white liquid produced by the mammary glands of mammals. It provides the primary source of nutrition for young mammals before they are able to digest the other types of food. The exact components of raw milk varies by species, but it contains, significant amounts of saturated fat, protein and calcium as well as vitamin C. Read more

Dairy Farming for Milk

In India dairying has been practiced as a rural cottage, since the remote past. Semi commercial dairying started with the establishment of military dairy farms and cooperative milk unions throughout the country. To meet the demand of the increasing population milk production in India has to be increased. The importance of milk in human diet especially for children and expectant and nursing matter is vital. Now-a-days there are greater demand of butter, ghee, cheese, skimmed milk and other dairy products. Read more

Premixed Tea and Coffee with Sugar and Milk Powder

Coffee and tea are important in any office. Working professionals feel the need for these beverages intermittently during their hectic schedule. Increasing labor costs and the need for instant availability have brought in vending machines. With this in mind, many companies have installed beverage vending machines to provide their employees refreshments. Rapid urbanization is resulting in a lifestyle that is enhancing the time spent Out of Home working (in offices and institutions), waiting (in railway stations, airports, bus terminals) or playing (in malls, theaters, parks, beaches etc.). Read more

Milk Powder (SMP, WMP and Dairy Whitener)

Powdered milk is a dairy product produced from cow milk. Cow milk basically contains water, fats, protein sugar and ash. About 86% to 88% of cow milk by weight is water. Milk powder is prepared by skimming the milk whereby a considerable but proportional cream substance is extracted before it is powdered. The processed milk powder, after some vitamins are added is packed in fully galvanized metal cans or plastic bags. Skimmed milk powder is deficient in fat and fat soluble vitamins but the proteins, water-soluble vitamins and minerals are preserved. Read more

Dairy Farming & Dairy Products (Pasteurised Milk & Curd)

In India dairying has been practiced as a rural cottage industry since the remote past. Semi commercial dairying started with the establishment of military dairy farms and cooperative milk unions throughout the country towards the end of the Nineteenth century. However market milk technology may be considered to have commenced in 1950, with the functioning of the Central Dairy of Aarey milk colony, and milk product technology in 1956 with the establishment of AMUL Dairy, Anand. The importance of milk in human diet especially for children and expectant and nursing matters is vital. Read more

Toffee, Candy & Milk Chocolate

Chocolate is a key ingredient in many foods such as milk shakes, candy bars, cookies and cereals. Chocolate, candy and gum are some of people’s best-loved treats. These sweets have been enjoyed around the world for thousands of years. Early man developed a taste for sweets by digging honey from beehives. The confectionery category includes products such as chocolate, gum, sugar confectionery, gummies/jellies, hard candy, toffee and fudge. The main reasons for purchasing are convenience, passive health, age, choice and pleasure. Read more

Ice Cream of Different Flavours

Ice cream is defined as a frozen dairy product made by suitable blending and processing of cream and other milk products together with sugar, flavour, stabilizer and incorporation of air by agitating during the freezing process. Today ice cream may be considered a luxury food item although its popularity is increasing rapidly. Ice cream is consumed more in cities, however occasionally, particularly in meetings and social gatherings, it is being used even in villages and towns. Read more

Chocolates

Chocolates is the favorite item of children. Chocolates and Cocoa products supply proteins, fats, Carbohydrates, Vitamins and Minerals. Its primary feature is solid at room temperature and yet melt rapidly in the mouth a 37C giving a liquid with appears smooth to the tongue. If production costs of Cocoa are reduced, there is good export potential on this front. The increasing Craze and demand for Chocolate, not only in children but the adults as well, surely provides the investor, a good market potential in the field. Read more

Cheese Analogues

Cheese is basically milk product, which is manufactured from milk by acidulation and then by filtration. The precipitate is cheese, there are few seeds and cereals grain contains highly soluble protein, fat and carbohydrate. By grinding and mixing with water, it forms substitute of animal (cow, buffalo) milk. Cheese prepared from this milk is called analogues cheese. Basic raw materials are groundnut, soybean etc., for manufacturing of analogue cheese, which are sufficiently available in India throughout the year. Read more

Ice Cream & Ice Candy

Ice-cream, though of a comparatively recent origin, is a popular food item among people. It is a frozen dairy product made by suitable blending and processing of ice-cream and other milk products together with sugar, flavor, stabilizer and air during agitation. Good quality and balanced ingredients are essential for manufacture of high quality ice cream, together with intelligent freezing and hardening of product. The process of production is simple and most of the production nowadays is being done by large and small scale industries. Read more

Baby Cereal Food

Food is mainly composed of three main groups of constituents i.e., carbohydrates, Fat & Protein. The baby cereal food is that enriched food which has a requisite level of nutrition. This requisite level is prescribed by various dieticians & physicians for children. Food products are derived from single grains or blends of mixed grains combined with other ingredients for flavour and nutritional fortification. Materials used by various manufacturers in addition to the grains include melt, milk powder, vegetable oil, wheat germ, sugar, cotton seed flour, dried yeast, a form of iron such as sodium pyrophosphate and B vitamin thiamin. Read more

Vanaspati Ghee

The synthetic fats are known in India by different names such as Vanaspati, Dalda Ghee, and Hydrogenated Oil etc. Perhaps because vanaspati ghee is manufactured with vegetable oils and there is not much change in the components of vegetable oil after it has undergone the process of refining and hydrogenation, the name Vanaspati has been given to this refined oil. It has become one of the essential commodities of the masses, and has replaced the pure ghee because of its cheapness as compared to the pure ghee. Read more

Peanut Butter

Peanut butter is not “butter” but butter like product made from ground nut or peanut. It consists essentially of cleaned, graded, blanched, roasted and crushed groundnuts containing about 45 percent of oil and over 25 percent of proteins, being thus a highly nutritive food. Since India occupies the first position both in regard to the area and the production of groundnut, in the world, it is bound to explore all the qualitative values of groundnut, and use it to the maximum. Read more

Ghee Manufacturing Unit

Ghee, also referred to as clarified butter, is a good alternative to cooking oil and is often used in Indian and Middle Eastern dishes. It is very fragrant and has a rich nutty taste. Ghee is solid at room temperature but can easily be melted if necessary. Many people prefer cooking with ghee over butter because it does not burn as easily as butter. Ghee, which is widely used in Indian cooking, is the pure butter fat left over after the milk solids and water are removed from butter. It is very fragrant with a rich nutty taste and represents the second largest consumed dairy product in India, after liquid milk. Read more

 

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Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR