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Polyvinylidene Fluoride (PVDF) Manufacturing Business

Polyvinylidene Fluoride (PVDF) Manufacturing Business. Production of Polyvinylidene Difluoride

 

Polyvinylidene Fluoride, also known as Polyvinylidene Difluoride or PVDF is a highly non-reactive Thermoplastic Fluoropolymer, which is synthesized by the polymerization of Vinylidene Difluoride. PVDF is a specialty plastic used in various applications, wherein the high purity, inertness to solvents, acids and bases are the desired properties. In the market PVDF is available in the form of fine powder grade, which is an essential ingredient in high-end paints for metals and cements.

Such PVDF paints have extremely good gloss and color retention. PVDF has successfully penetrated into vast number of industries such as chemicals, electronics, new energy, construction, and pharmaceuticals, among others. A number of applications in which PVDF is significantly used such as piping & tubing, sheets & films, membrane, cable, and an insulator for premium wire.

Compared to other Fluoropolymers, such as Polytetrafluoroethylene (Teflon), PVDF has a low density and light weight, which makes it useful in construction and automotive sector. PVDF can be injected, molded or welded to manufacture the polymeric sheets and film, which is commonly used in electronics, medical and defense industries, as well as in lithium-ion batteries. It is also available as a cross-linked, closed-cell foam, which is primarily used in aviation and aerospace applications.

PVDF is mainly used in critical applications requiring an excellent chemical resistance, a high degree of purity and excellent mechanical properties. PVDF has a very good creep resistance that is superior to that of other fluoropolymers.

Properties

·         Excellent resistance to creep and fatigue

·         Excellent thermal stability

·         Excellent resistance to radiation

·         Often used as insulation and protection cover in chemical applications

·         UV resistant (does not age)

·         High dielectric constant

·         Working temperature from -20°C to +130°C

PVDF is often used as an insulation or a protective barrier in the chemical industry. Additional information about the properties of PVDF can be found under the technical data sheets.

Key Features:

·         Heat resistance

·         High abrasion resistance

·         Low permeability to most gases and liquids

·         Weather resistant

·         Low weight

·         Mechanical strength

·         Radiation resistance

·         Good electrical insulator

·         Resistance to chemical corrosion

·         Recyclable

 

Applications:

·         Pipes and fittings

·         Valves

·         Cathodes & anodes in Li-ion cell manufacturing

·         High purity semiconductor applications

 

Market Outlook

The market for polyvinylidene fluoride (PVDF) is anticipated to register a CAGR of 6.05% during the forecast period (2019-2024). ods, sheets, tubing, monofilament & drawn fibers, films, membranes, and cast parts are produced from PVDF. Key end-users industries of PVDF include building & construction, chemical processing, automotive, PV modules, oil & gas, and electrical & electronics. Additionally, PVDF finds application in industries such as electric vehicles, water treatment, wires & cables, and textiles. They are used in the form of coatings, sheets, films, pipes, and tubes in various end-use industries.

The primary factor driving growth of the market is increasing demand for PVDF in vast number of applications in vast end-use industries coupled with rising acceptance of PVDF is a major factor expected to drive growth of the market over the forecast period. Additionally, an increasing demand for lithium-ion batteries, coatings, sheets, and photovoltaic films is an important factor favoring the demand for the product in coming years. However, the threat of substitutes on account of rapid ongoing research in polymeric materials and growing environmental & health concerns regarding the product, which is more likely to invite regulations limiting its production. Nevertheless, rapidly increasing end use in new energy sector is poised to drive the market during the forecast period.

PVDF is widely used as metallic coatings in various chemical processing industries for various applications such as heat exchangers, filters, membrane, and pumps. Traditional lining or coating products and poor adhesion of thermoplastics to a metal substrate and lack of consistency in coating applications can affect the service life of metal products. PVDF offers high performance in harsh and wide variety of chemicals. Additionally, it offers superior thermal resistance, corrosion barrier, and abrasion- and chemical-resistance.

These factors are anticipated to significantly boost the demand for PVDF during the forecast period. PVDF is used as a solvent dispersion coatings for architectural applications, and shows high solvency in ester and ketone solvents. PVDF possesses crystalline and amorphous phase in its structure due to which PVDF coatings offers superior properties, such as high flexibility and solvent resistance. Rising demand for PVDF in the building & construction industry due to its characteristic features such as high abrasion resistance, high chemical resistance, wear resistance, thermal resistance, UV resistance, and anti-skid. These factors are projected to boost the market during the forecast period.

Geographically, developing regions offer promising growth opportunities for polyvinylidene fluoride, due to its high demand in various industry components such as tanks, vessels, tower packing, pumps, filters, valves, and heat exchangers. Asia Pacific is likely to hold a dominant share in the polyvinylidene fluoride (PVDF) market and China, Japan, and South Korea are the main regions where the demand for polyvinylidene fluoride is high. North America has a high customer base due to rising shale gas exploration activities in the region.

Based on type, the polyvinylidene fluoride market has been bifurcated into homopolymer and copolymer. In terms of end-user, the market has been divided into chemical processing, oil & gas, electrical & electronics, solar, automotive, building & construction, and others.

Key players in Global PVDF Market are Arkema (France), 3M (Germany), DAIKIN INDUSTRIES, Ltd (Japan), Shanghai Sanai Fu New Material Co., Ltd. (China), Solvay S.A (Belgium), Ofluorine Chemical Technology Co.,LTD. (China), KUREHA CORPORATION (Japan), Zhejiang Fotech International Co.,Ltd. (China), the Quadrant group of companies (Japan), and ZHUZHOU HONGDA POLYMER MATERIALS CO.,LTD (China), among others.

 

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Niir Project Consultancy Services

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106-E, Kamla Nagar, Opp. Spark Mall,

New Delhi-110007, India.

Email: npcs.ei@gmail.com  , info@entrepreneurindia.co

Tel: +91-11-23843955, 23845654, 23845886, 8800733955

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Website: www.entrepreneurindia.co  , www.niir.org

 

 

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ABOUT NPCS

 

NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

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And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.

 

Our Approach:


• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.

 

Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

   •     Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR