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Sesame Seed Hulling Plant

Sesame Seed Hulling Plant

Sesame is commonly known as “Till”. Its botanical name is Sesamum indicum L. It is one of the earliest domesticated plants. It is a short duration crop grown throughout the year. The seeds of the plant yield edible oil. Due to the presence of potent antioxidant, sesame seeds are known as “the seed of immortality”. Two distinct types of seed are recognized, the white and the black. There are also intermediate coloured varieties varying from red to rose or from brown or grey.

Sesame seed is an important food ingredient in many countries which is widely known for its health benefits & culinary applications. The nutty morsel is evenly loaded with nutrients and is also used in traditional medicines. With around 45-50% of oil content, sesame seeds impart good texture, rich flavors, unique crunchiness & a certain smokiness to various cuisines across the globe.

Sesame seed oil is extensively used in pharmaceuticals and personal care products, such as soaps and hair oils. Widespread usage of the oil for treatment of scalp dandruff and fungal infections owing to its exceptional medicinal properties is also expected to boost the market in future. In addition, food products such as sauces and pickles use of sesame oil as a preservative to increase their shelf life. Major oil extraction companies are reliant on small- and large-scale sesame farmers for seed collection and extraction of the oil.

Sesame is grown for its edible seeds which are the source of gingelly oil. This oil is used as a substitute for olive oil as a salad dressing and in cooking. The fried seeds are eaten in soups and, mixed with sugar, are a popular sweetmeat in Africa and Asia.

Sesame seed hull contains approximately 35mg of oxalic acid per 100g of hull. Oxalic acid ((COOH) 2.2H2O) may combine with calcium, iron, sodium, magnesium, or potassium to form less soluble salts known as oxalates.

 

Market Outlook

The global sesame seeds market size is expected to reach USD 17.77 billion by 2025. Growing popularity of sesame seeds as a functional ingredient in several foods on account of its ability to facilitate digestion and reduce hypertension is a key driving factor in the market. Furthermore, rising application of the product as an anti-oxidant in various pharmaceutical formulations is expected to drive the market. Robust growth of the pharmaceutical industry in developing countries, including China and India can be attributed to supportive government policies for promoting investments in manufacturing sector. This is projected to open new avenues for the market in future.

The world market for sesame seeds is growing briskly in terms of value as these are rich in calories containing 50% fat, 23% carbohydrates, 18% protein, 12% dietary fiber and some other minerals which have been boosting the usage in food and other applications. Sesame is also called Benni, is an ancient oilseed crop which has been cultivated from the past 3000 years and has been used for confectionery purposes, tahini (Paste), humus, edible oils, cakes and others. Sesame is the most preferred oil when compared to other oils because of its odour, taste, color and chemical composition.

Sesame seeds are also used as a key constituent during formulation of cosmetic creams due to their anti-bacterial and skin nourishing properties. The product is used as a key ingredient in massage oils. Positive outlook towards tourism in countries such as Sri Lanka, Maldives, and Thailand can be attributed to favorable policies by domestic governments on renovating tourist spots and increased spending on road infrastructure. This is expected to expand the scope of massage therapy among tourists, which could, in turn, fuel demand for sesame seeds.

Growing bakery sector in developed countries, such as U.S. and Japan on account of new product developments pertaining to dietetic products is expected to boost the product demand in future. Furthermore, rising concerns regarding adverse effects associated with consumption of synthetic pharma drugs on a global level is expected to expand the scope of herbal medicines. Increasing demand for herbal medicines is expected to promote incorporation of the product as an excipient for drug delivery.

Key manufacturers operating in the sesame seeds industry include Bayer AG, Syngenta, Orienco, Selet Hulling PLC, SunOpta, SINDAN ORGANIC, and Archer Daniels Midland Company. Establishment of tie-ups with the personal care and food and beverages industries is expected to remain a key driving factor in the market over the projected period.

Indian Sesame Seeds Market:

Today, India ranks first in the production of sesame seeds around the world. It is a country which exports white, black and red/brown sesame seeds in the Americas, Europe, and the Middle East. Sesame seeds are consumed in the form of raw/roasted seeds as well as oil. Black sesame seeds are mostly used to extract oil, due to its high oil producing properties, and the white and brown sesame seeds are added to food.

India produces sesame seeds which can yield around 40% to 50% of the oil. These seeds are used for various reasons across the globe and are also one of the oldest oil seeds known to humans. The seeds are multipurpose and utilized in many countries. In India, around 80% of sesame seeds are grown in the monsoon season, also known as the Kharif season.

Sesame seeds production has been increasing over the years along with its demand. The edible oilseeds coming in the assorted range of white, black & brown are one of the most favored crops to farmers for its resistance to withstand unfavorable weather conditions & grow with minimum attention.

Growing popularity of sesame seeds as a functional ingredient in several foods on account of its ability to facilitate digestion and reduce hypertension is a key driving factor in the market. Furthermore, the rising application of the product as an anti-oxidant in various pharmaceutical formulations is expected to drive growth to the Indian sesame seeds market in the years to come.

India is the leading producer and exporter of sesame seed. India produces a wide range of sesame seed varieties and grades each peculiar to the region where they are grown. India exported US$ 435.6 million while imported US$ 42.9 million of sesame seeds in 2017. India’s sesame seed export to the world saw an upward trend till 2014. In the last decade India’s export reached to US$ 813.6 million in 2014 afterwards it dipped to US$ 477.6 million in 2015 and from there on, it is picking up.

States Producing Sesame Seeds – Sesame seeds are majorly grown in the eastern and western part of India. The major sesame seeds producing Indian states are Maharashtra, Rajasthan, West Bengal, Andhra Pradesh, Gujarat, Tamil Nadu, Madhya Pradesh, and Telangana.

 

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Contact us:

Niir Project Consultancy Services

An ISO 9001:2015 Company

106-E, Kamla Nagar, Opp. Spark Mall,

New Delhi-110007, India.

Email: npcs.ei@gmail.com  , info@entrepreneurindia.co

Tel: +91-11-23843955, 23845654, 23845886, 8800733955

Mobile: +91-9811043595

Website: www.entrepreneurindia.co  , www.niir.org

 

 

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ABOUT NPCS

 

NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.

 


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.

 

Our Approach:


• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.

 

Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR