PVC Pipe and Fitting Manufacturing Business

PVC Pipe and Fitting Manufacturing Business. Production of Polyvinyl Chloride (PVC) Pipe Fitting

 

PVC Pipes and fittings are made from the polyvinyl chloride material. PVC pipes and fittings are manufactured by heating plastic resins and the molten resins are set to make desirable shapes and sizes. The PVC pipes and fittings are widely used in the various applications such as irrigation, building & construction, water supply, sewage management and others. PVC pipes and fittings are of various types such as rigid pipes and flexible.

PVC pipes and fittings have various attractive properties such as high temperature resistant, corrosion resistant, cost effective etc. PVC pipes and fittings are used almost in each and every building & construction and irrigation systems. The PVC pipes and fittings are used as a protective covering for electrical wires to provide insulation. The growth of the global PVC pipes and fittings market is increasing with increasing urbanization. The PVC is easily available, cost-effective material and is used widely.

PVC piping systems are used in several areas for the transport of water - from delivery of drinking water over the removal of sewage or waste products to drainage of water from the ground or roof.

Polyvinyl Chloride (PVC) piping is the most widely used plastic piping material. PVC piping systems are:

·         Environmentally sound

·         Provide long service life

·         Easy to install and handle

·         Corrosion resistant

·         Cost effective

·         Widely accepted by codes

Fittings are used for different purposes such as changing of direction, repairing of broken pipes, and protection from leakage, sprinkling, and many other purposes. PVC fittings available and they can be used to fulfill different kinds of requirements. Today people are using wide ranges of PVC pipes fittings in their homes.

 

Market Outlook

The global PVC pipes and fittings market is anticipated to grow during the forecast period. The demand for the global PVC pipes and fittings market is growing due to several reasons. The PVC pipes and fittings are used in new building construction and also in the existing buildings. The increasing urbanization raising the demand of the PVC pipes and fittings. The demand of PVC pipes and fittings market is rising as the replacement of existing pipes and fittings made of iron and steel due to several disadvantages such as corrosion, heavy, and high cost of steel and iron pipes and fittings.

The market for PVC pipes and fittings is growing as the PVC pipes and fittings can withstand higher temperatures without getting rusted or wear and tear. Some industrial chemicals react with the iron, copper, steel pipes and fittings etc.

The demand of PVC pipes and fittings market is rising as the replacement of existing pipes and fittings made of iron and steel due to several disadvantages such as corrosion, heavy, and high cost of steel and iron pipes and fittings. The market for PVC pipes and fittings is growing as the PVC pipes and fittings can withstand higher temperatures without getting rusted or wear and tear. Some industrial chemicals react with the iron, copper, steel pipes and fittings etc.

There are some restraints which may hinder the growth of the PVC pipes and fittings market. One of the factors that may hinder the growth of the global PVC pipes and fittings market is that the long usage of PVC pipes for the supply of drinking water may be hazardous, the taste of water can be as the taste of the PVC pipes. Another restraint can be the disposal of PVC pipes and fittings releases greenhouse gases which pollute the environment.

Rapid urbanization in developing countries will continue to drive growth in the market, since strong urban concentration will trigger increases in infrastructure expenditure, and urban planning. The creation of large megacities involves the construction of high-rise buildings and skyscrapers, which in turn increases prospects for pipe work, thus driving market prospects for pipe fittings and fixtures.

Some of the key players in the manufacturing of pipes and fittings Include Saint-Gobain, Grohe Corporation, Jaquar Corporation, Kohler Company, Hindustan Sanitaryware and Industries Ltd (Hindware), Aliaxis Group, Alumasc Building Products, Aluminum Roofline Products (ARP), Amazon Civils, Anglian Home Improvements, Ash & Lacy Building Systems, Marley Plumbing & Drainage, McAlpine and Co, , Pegler Yorkshire Group, PF Copeland Rainwater Systems among others.

India PVC Pipes and Fittings Market

The India PVC pipes and fittings market continues to grow and is anticipated to register a double digit CAGR of around 14.7% by revenue during the period FY’2018- FY’2026. Polyvinyl chloride (PVC) is the third largest selling plastic commodity after polyethylene & polypropylene. For its chemical properties, durability, low cost and others, PVC has the advantage of replacing wood, metal, concrete and clay in different applications. They are also corrosion resistant, flame-resistant, and easy to install & handle. Plastic pipes and fitting market is segmented into UPVC, CPVC, HDPE, LDPE, PPE and others. Of these, UPVC has accounted for the highest revenue share, following by HDPE pipes and fittings.

The India pipes and fittings market is fragmented with a large number of players competing in the market. Upsurge in the demand for pipes in the irrigation sector, sanitation and building construction is the major driving factor for India PVC pipes market. This will lead to increase in PVC pipes and fittings which are used in installation of such systems. It has also been anticipated that both urban and rural areas in India are likely to suffer from water shortage problems due to erratic rainfall patterns and decreasing natural sources of water. This will lead to the construction of more borewells across the country to draw groundwater. The rising prices of PVC resin which is the main raw material in manufacturing of PVC pipes and fittings is likely to act as a growth restraint in the market.

The market can be segmented into UPVC, CPVC, HDPE, LDPE, PPR, PPH pipes and fittings and others. Of these, UPVC has accounted for the highest revenue share, followed by HDPE pipes and fittings. The primary growth drivers for the market have been growing sanitation and agriculture sectors in India.

The market has also been segmented by end-user applications into irrigation, sewerage, water supply and plumbing and borewell application. Of these, irrigation had the highest revenue share because PVC pipes and fittings are used widely in irrigation systems installed in farms and fields all over the country.

Increase in the level of implementation of favorable government schemes in the end-user application sectors will be the major contributor to this growth. Increasing demand for housing as population and personal disposable incomes increase will also drive the growth in the ground handling services market in India.

The Indian PVC pipes and fittings industry is bifurcated into irrigation, water supply, sewerage, plumbing, chemical and oil and others on the basis of its applications. Expanding population leading to an increase in the demand for agricultural products and increasing water sanitary management have created substantial demand for PVC pipes and fittings in agriculture, infrastructure, real estate and construction sectors across the nation, over the years.

Some of the key players in pipes and fittings Include:

·         Finolex Industries Limited

·         Ashirvad Pipes Private Limited

·         Supreme Industries Limited

·         Astral Poly Technik Limited

·         Prince Pipes and Fittings Private Limited

·         Jain Irrigation Systems Limited

·         jay Pipes (Ajay Industrial Corporation Limited)

·         Kisan Mouldings Limited

·         Captain Pipes Limited

·         Dutron Polymers Limited

·         Kankai Pipes and Fittings Private Limited

·         Miraj Pipes and Fittings Private Limited

·         Texmo Pipes and Products Limited

·         Apollo Pipes Limited

 

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Contact us:

Niir Project Consultancy Services

An ISO 9001:2015 Company

106-E, Kamla Nagar, Opp. Spark Mall,

New Delhi-110007, India.

Email: npcs.ei@gmail.com  , info@entrepreneurindia.co

Tel: +91-11-23843955, 23845654, 23845886, 8800733955

Mobile: +91-9811043595

Website: www.entrepreneurindia.co  , www.niir.org

 

 

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ABOUT NPCS

 

NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

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And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
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• What are the costs involved?
• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


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• This report provides vital information on the product like its definition, characteristics and segmentation.

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• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.

 

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• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.

 

Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR