Maleic Anhydride Manufacturing Business

Maleic Anhydride Manufacturing Business. Commercial Production of Maleic Anhydride. Highly Profitable Chemical Business Ideas

 

Maleic anhydride is an organic compound with the formula C2H2 (CO) 2O. It is the acid anhydride of maleic acid. Maleic anhydride is a colorless white solid which has a pungent odor. Maleic anhydride is produced by vapor-phase oxidation of n-butane and is biodegradable under aerobic conditions in sewage sludge as well as in soil and water. Maleic anhydride is a precursor to compounds, used for water treatment, detergents, insecticides and fungicides, pharmaceuticals, and other copolymers. It is also used in personal care products, and as artificial sweeteners and flavor enhancer in the food industry.

Maleic anhydride is a colorless or white solid with an acrid odor. Maleic anhydride is a very versatile molecule that lends itself to many applications requiring a number of properties and functionalities. With three active sites (two carboxyl groups and one double bond), it is an excellent joining and cross linking agent. Its major end use, representing well over half of global demand, is in the manufacture of unsaturated polyester resins, where its cross-linking abilities are important.

Maleic anhydride is used widely as there has been a change in the preference towards stronger and lighter fiberglass composite materials in construction, aerospace, automotive, and turbine industries. It is used in the production of gamma-butyrolactone, 1, 4-butanediol, and tetrahydrofuran.

Maleic anhydride is used in the production of unsaturated polyester resin as well as in the manufacture of coatings, pharmaceutics, agricultural products, surfactants, and as an additive of plastics.

A wide range of applications in lubricant, fuel oil, automotive, aerospace, turbine, and construction industries are driving the global market for Maleic Anhydride. Maleic Anhydride is the principal ingredient in unsaturated polyester resins which is used to make lighter, stronger and fiberglass, the most preferred product in various industries.

Market Outlook

The global maleic anhydride market size was valued at USD 2.77 billion in 2018 and is projected to expand at a CAGR of 6.7% from 2019 to 2025.Increasing demand for Unsaturated Polyester Resins (UPR) and 1,4-Butanediol (BDO) are expected to augment market growth over the forecast period.

Increasing demand for maleic anhydride based unsaturated polyester from automobile and construction industries is a major factor expected to drive growth of the global maleic anhydride market over the forecast period. In addition, growing demand for maleic anhydride based 1, 4-butanediol from textile industry, is another factor expected to fuel growth of the target market during the forecast period.

Rapid Industrialization and Growth in construction is driving the global Maleic Anhydride Market. The escalating growth in construction industry mainly in developing countries is expected to drive the growth of the unsaturated polyester resins. This, in turn, raises the demand for Maleic Anhydrides. This is mainly because of the use of unsaturated polyester resins in heat-resistant pipes and tanks in buildings and other structures. The increasing demand for automobiles due to rapid industrialization is also driving the global order.

Asia-Pacific is leading the global Maleic Anhydride Market with a market share of approximately 40%, followed by North America. Rapid growth in building & construction and automotive industries which are the primary end users of the product and enormous growth opportunities for various sectors in this region are favoring it to lead the global market.

Application-wise, the maleic anhydride market can be segmented into unsaturated polyester resin (UPR), copolymers, lubricant additives, alkenyl succinic anhydrides, malic acid, fumaric acid, and others. UPR segment, as of 2017, is dominating the market, whereas copolymers are expected to record the fastest growth rate during the forecast period.

A key driver for the global maleic anhydride market is the increase in demand from developing countries. Strong contributions from developing economies such as India, China, Brazil, Mexico, and Indonesia have been contributing to the growth of the global maleic anhydride market. This has resulted in several maleic anhydride vendors shifting their manufacturing activities to these countries. In addition, factors such as easy availability of raw materials and land, low-cost labor, low transportation costs, and lenient government regulations and policies are augmenting market growth in the APAC region.

Top Leading Companies are: Huntsman Corporation, Changzhou Yabang Chemical, Zibo Qixiang Tengda Chemical, Lanxess AG, Polynt Spa, Ashland Inc., Flint Hills Resources, Nippon Shokubai Co., Ltd, Mitsubishi Chemical Corporation, Bartek Ingredients Inc, China National Bluestar (Group) Co., Ltd., Thirumalai Chemicals Ltd., Other Manufacturers, Etc.

 

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Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR