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Production of Urea Formaldehyde UF85

Production of Urea Formaldehyde UF85. Start Own Industry of Urea Formaldehyde.

UFC-85 is a viscous liquid containing 60% formaldehyde, 25% urea and balance water. Formaldehyde is first produced by the reaction of methanol with air. This is then absorbed in urea solution to form UFC-85.

Urea formaldehyde is the very common chemical and is mostly used because of its chemical properties. Examples are textiles, paper, foundry sand molds, wrinkle resistant fabrics, cotton blends, rayon, corduroy, etc. also used to glue wood together. Urea-formaldehyde (UF), also known as urea-methanal, so named for its common synthesis pathway and overall structure, is a non-transparent thermosetting resin or polymer. It is produced from urea and formaldehyde.

Urea–formaldehyde (UF) resins are the most important type of thermosetting polymers and consist of linear or branched oligomers as well as polymers with some amounts of monomers. They are formed as a sequence of the following reactions of urea and formaldehyde.

Urea-formaldehyde concentrate is a clear, viscous liquid consisting of formaldehyde, urea, and a small amount of water. It provides the highest concentration of urea formaldehyde commercially available in an easy-to-use form in several industries. It is an intermediate chemical used for many other derivatives based on Urea Formaldehyde solution. It is also known as TMU (Tetra Methylol Urea) and Form urea. Its long strong time, high solid content, proper fluidity, low water content and clearness, makes it an excellent intermediate compound for chemical/industrial purposes.

Urea-formaldehyde (UF) resin, one of the most important formaldehyde resin adhesives is a polymeric condensation product of formaldehyde with urea, and being widely used for the manufacture of wood-based composite panels, such as plywood, particleboard, and fiberboard. In spite of its benefits such as fast curing, good performance in the panels (colorless), and lower cost; formaldehyde emission (FE) originated from either UF resin itself or composite products bonded by UF resins is considered a critical drawback as it affects human health particularly in indoor environment.

Uses

Ø  Conditioner/anticaking agent for urea fertilizer

Ø  Urea formaldehyde liquid resins

Ø  UF powdered resins

Ø  UF molding compound materials

Ø  Permanent press resins for Textiles

Ø  Protective coatings formulations from Alkyd resins

Urea formaldehyde is the very common chemical and is mostly used because of its chemical properties. Examples are textiles, paper, foundry sand molds, wrinkle resistant fabrics, cotton blends, rayon, corduroy, etc. also used to glue wood together. Urea formaldehyde is mostly used when producing electrical appliances casing also desk lamps.

It is widely chosen as an adhesive because of its property of high reactivity wonderful performance and low price. It is a chemical combination of urea and formaldehyde and is not poisonous in nature. The Examples of amino resins include tires from automobile industry in order to improve the bonding of rubber to tire cord, paper for improving tear strength, molding electrical devices, molding jar caps, etc.

Urea formaldehyde is also used in agricultural field as a source of nitrogen fertilizer and its rate of decomposition is into CO2 and NH3 and is determined by the action of microbes found naturally in soils.

Market Outlook

Urea formaldehyde resin (UFR) is non-transparent thermosetting synthetic resin derived from a chemical mixture of urea and formaldehyde. It is mainly consumed as an adhesive for bonding construction and building materials. Globally, development of efficient and advanced technology, rising demand for good quality and economically viable adhesives and resins, flourishing automotive industry, growing electrical appliances, and advantageous properties of urea formaldehyde such as, high tensile strength, flexural modulus and scratch resistant are the prime growth drivers of the urea formaldehyde market.

Three different polymer composites of epoxy resins are being synthesized which are modified by urea formaldehyde .Some of its end use applications are plywood, medium density fiberboard, and coatings. Paper, textile, corduroy, rayon are among various industries that requires urea formaldehyde formed adhesives in their operations. Increase in adoption of urea formaldehyde for application in new industrial verticals, and emerging economies such as China, India and others, will create new opportunities for the urea formaldehyde market.

Growth in the automotive industry and increasing demand for electrical and electronics products are driving the global market for flat glass. However, the harmful and toxic effects of formaldehyde resins act as a roadblock to the market growth. The demand for good quality and economically viable adhesives and resins is expected to fuel the market of urea formaldehyde.

The urea formaldehyde resin market can be segmented into automobiles, electrical appliance, home appliances (furniture), agriculture, and others. Adhesives are used to glue wood together in industries that deal in textile, paper, foundry sand molds wrinkle resistant fabrics, cotton blends, rayon, corduroy, etc. Urea formaldehyde resin glues are used in the aircraft industry for gluing plywood and wooden aircraft structures. It is also primarily used in electrical appliances for casing. Urea formaldehyde resin is used in agricultural field as a source of nitrogen fertilizer to increase the productivity of crops.

Formaldehyde and its resins are used in various building construction materials such as pressed wood products. Urea formaldehyde is used as an adhesive in these construction materials. It is mixed while constructing home walls, which acts as an insulating agent. The global construction material market is expected grow. This growth is witnessed due to the growing government expenditure on infrastructure and expansion of commercial and real estate market. Therefore, as the demand for construction material is growing in the global market.

Asia Pacific is expected to contribute to formaldehyde market growth with its emerging construction and automotive markets. Other regions such as Europe and Latin America are expected to witness steady demand growth. Urea formaldehyde resin is a non-transparent, cross-linked thermoset resin or plastic obtained by chemical combination of urea and formaldehyde. It offers properties such as high tensile strength, flexural modulus, scratch resistance, high heat distortion temperature, low water absorption, mold shrinkage, high surface hardness, elongation at break, and volume resistance urea formaldehyde resins are used as adhesives in various end-use industries.

The global Urea Formaldehyde market was valued at 8390 million US$ in 2018 and will reach 12800 million US$ by the end of 2025, growing at a CAGR of 5.4% during 2019-2025.

Key Players

The DOW Chemical Company, Ashland Inc, DuPont, Kronospan Ltd, Advachem SA, Metafrax, Togliattiazot, Advachem, Shchekinoazot, Hexion, Foremark, Fars Chemical, Georgia-Pacific, OFCC, Sprea Misr, Polisan Kimya, KARPATSMOLY, Jilin Forest, Jam Pars Formalin, Shreenathji Rasayan

 

For More Details, Click Here:- https://niir.org/profile-project-reports/profiles/plastics-polymers-resins-polypropylene-pp-polystyrene-ps-acrylonitrile-butadiene-styrene-abs-polyethylene-terephthalate-pet-polyester-pa-poly-vinyl-chloride-pvc-polyurethanes-pu-polycarbonate-pc-polyethylene-pe-projects/z,,38,0,a/index.html

For More Details, Click Here:- https://niir.org/profile-project-reports/profiles/technical-textiles-agrotech-buildtech-clothtech-geotech-hometech-indutech-lifting-textiles-mobiltech-oekotech-ecotech-packtech-protech-sportech-textiles-projects/z,,a5,0,a/index.html

 

Tags

#businessconsultant, #businessfeasibilityreport, #BusinessPlan, #chemicalIndustry, #DetailedProjectReport, #polymerresins, #ProjectReport, #UF85, #ureaformaldehyde

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• Project Costs and Payback Period


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Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

   •     Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR