Geotextiles (for Road Construction) Manufacturing Plant

Geotextiles (for Road Construction) Manufacturing Plant. Production of Geotextiles.  Opportunities in Technical Textiles Sector

A geotextile is any permeable textile material used with foundation, soil, rock, earth, etc. that is an integral part of a constructed, structure or system.

Geotextiles were used in roadway construction in the days of the Pharaohs to stabilize roadways and their edges. These early geotextiles were made of natural fibers, fabrics or vegetation mixed with soil to improve road quality, particularly when roads were made on unstable soil.

Geotextiles are large sheets that save our earth soil in rainy days & binds strongly. It is mostly used for filtration and separation in the road constructions. It protects from migration of small gravels & sand aggregates. Geotextiles are thin & strong membrane fabric which is used to reinforce soil & prevent from damage.

It improve & stability and decreases the process of wind & water erosion. It helps to prevent the erosion of soil but allows the water to drain off. A geotextiles made from synthetic or natural fibers associated with soil thin pieces. It improves soil characteristics such as Friction or movement restraint, Support of loads and Changes in bearing failure plane.

When a geotextile is between two different soil materials, the function of separation plays an important role. The geotextile will separate dissimilar materials so the required soil characteristics can be obtained. The main purpose of this type of geotextile is that when water gets into the soil strata, the geotextile will prevent soils from mixing. For example, in road construction, you might want to keep fine sub-grade aggregate separate from the coarse aggregates of the bottom layer.

The drainage characteristics will be kept intact, preventing the fine aggregate from filling the voids between the larger aggregate. These types of geotextiles have a special thickness and permeability characteristics to prevent soil contamination and allow water to flow through without damaging the strength and structural capacity of the road.

Uses

Ø  Unpaved and paved roads in airport runways

Ø  Landfills and stone base courses

Ø  Sidewalks and sand drainage layers

Ø  Parking lots and curb areas

Ø  Green areas and recreational facilities

Ø  Retaining wall structures

Ø  Duct banks and pipe trenches

Geotextiles are commonly used to improve soils over which roads, embankments, pipelines, and earth retaining structures are built. There are several types of geotextile material, including open-mesh, warp-knitted, and closed fabric or non-woven textiles. Different geotextile materials are specified for various characteristics, such as separation, filtration, drainage, reinforcement, sealing, and protection.

 

Market Outlook

Driving the demand for geotextiles in the country. Increasing level of awareness among the people in India coupled with growing government support for the development of the country's geotextiles industry is driving the India geotextiles market. Additionally stringent government policies & regulations on the use of geotextiles and increasing investments in road construction projects are some of the other major factors driving the geotextiles market in the country. High penetration of unorganized manufacturing units or companies in India as well as lack of significant technical expertise in the country pose a threat to the growth of geotextiles market in India. 

Market in India is expected to witness strong growth over the next nine years owing to increasing awareness among the people regarding the benefits for geotextiles, which is has resulted in increased application in construction and transport projects in place of concrete and asphalt. Significant government support on development of geotextiles market in India and strong growth opportunities is also propelling the demand for geotextiles in the country. Additionally increasing infrastructure projects, increasing urbanization along with growing population are some the factors fueling the geotextiles market in the country.

Global demand for geosynthetics is expected to increase dramatically over the next few years with geotextiles seeing the greatest improvement. India as one of the emerging markets with China and Russia, and with large-scale infrastructures in the pipeline, is expected to see one of the greatest developments in this field. The international symposium on geotextiles in India predicted the increased use of geotextiles could be in the region of 15% a year. Yet, within India, there are still specifications to be approved and awareness to be raised before geotextile products can meet their full predicted potential.

In India 100% Foreign Direct Investment (FDI) in the construction sector has helped the construction industry to grow, and it is expected to grow at a high rate in tandem with the increasing population during the forecast period. Other projects like "Housing for All by 2022" and smart cities taken up by the government, further fuel the infrastructure activities in India. In Indonesia, the government had planned to invest USD 22 billion in 2016 and about USD 450 billion till 2020

Geotextiles have gained immense popularity in the industry on account of their functional and performance advantage over other materials. Increasing demand for these products owing to growing population, rising industrialization, and rapid urbanization have amplified the growth in the emerging markets, resulting in a marked increase in the adoption of geotextile.

Geotextiles Market size was over USD 4,195 million in 2016 and industry expects consumption at over 9,045 million square meters by 2024. These products provide superior tensile strength and hydro-filtration properties which enables filtration of particles and draining water coupled with soil enforcement, favoring the industry growth. Woven products reduce the need for expensive soil remediation steps owing to their ability to provide stabilization during construction of embankments over soft soils and steepened slopes. These products improve longevity, performance of the structure and effectively reduce environmental impact which is likely to fuel the product demand.

 The growing usage of geotextiles in the construction industry, increasing usage of geotextiles in mining activities, and stringent regulatory framework for environmental protection. Susceptibility of geotextiles to blockage is expected to hinder the growth of the market. Rising awareness about water conservation in the manufacturing sector is likely to act as an opportunity in the future.

Concrete geotextiles are flexible, textile-like polymer fabrics of controlled permeability which are widely used in the construction of roads, drains, and harbor works breakwaters and for land reclamation and numerous other civil engineering purposes. Nonwoven geotextiles are widely used in ditches, around pipes, underneath drains, or in other areas dealing with high levels of subsurface drainage or site runoff. The global infrastructure investment has largely dominated by two sectors electricity and roads.

The government of the following the real benefits of using geotextiles in terms of road lifespan, which could be increased to over 20 years.

 

Key Players

Garware Wall Ropes Ltd, TechFab India Industries Ltd, Maccaferri Environmental Solutions Pvt. Ltd, Terram Geosynthetics Pvt. Ltd, Hrishikesh Industrial Fabrics Pvt. Ltd, Jeevan Group, Hi-Tech Geosynthetics Pvt. Ltd. SKAPS Industries, TYPAR (Polymer Group, Inc.), Fibertex Nonwovens A/S, Low & Bona, Koninklijke Ten Cate bv, Maccaferri, GSE Environmental, NAUE GmbH & Co. KG, Propex Operating Company LLC,

 

For More Details, Click Here:-  https://niir.org/profile-project-reports/profiles/construction-building-materials-projects/z,,3b,0,a/index.html

 

Tags

#businessconsultant, #businessfeasibilityreport, #BusinessPlan, #DetailedProjectReport, #geotextilesindustry, #ProjectReport, #roadconstruction, #TechnicalIndustry, #textilessector

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Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR