Production of Denatured Ethanol.

Production of Denatured Ethanol. Manufacturing Plant of Methylated Spirits.


Denatured ethanol, additionally referred to as methylated spirits (in Australia, New Zealand, south Africa, and therefore the United Kingdom) or denatured rectified spirit, is ethanol that has additives to form it toxic, bad-tasting, smelly, or nauseating to discourage recreational consumption. It’s generally colored in order that it may be known visually. Pyridine, methanol, or each may be intercalary to form denatured alcohol toxic, and denatonium may be intercalary to form it bitter.

This denatured alcohol is of two types: type a (completely denatured alcohol) and type b (special denatured alcohol). Type b ethyl alcohol is very common for industrial uses. Further, industrial alcohol or denatured alcohol is made by similar processes as for food-grade alcohol.

Denatured alcohol is used as a cleansing agent for plastics and glass equipments. It’s used as a medical disinfectant in sanitizers, in cosmetics and specimen preservation. It’s used as a solvent in dissolving glue, wax, grease, red wine and ink stains. It conjointly helps in wood working methods in Shellac and within the sanding process.


Relates Project: - Alcoholic and Non-Alcoholic Beverages


Application:-

Drugs & Pharmaceutical Industry

Organic Chemicals        

Solvent and extraction medium

Blended with petrol, which is used as a fuel Cosmetics

Cleaner and Solvent

Thinner

Alcohol Fuel

Personal Care and Cosmetics

Others


Market Outlook:-

Global Denatured Alcohol market size will increase to 117200 Million US$ by 2025, from 69900 Million US$ in 2017, at a CAGR of 6.7% during the forecast period. In this study, 2017 has been considered as the base year and 2018 to 2025. As large demand of high-end products at home and abroad, growing number of enterprises enter the business of denatured alcohol production. But the gross margin of denatured alcohol production is relatively low because of the industry features. Alcohol used in industries is denatured alcohol which is usually ethyl alcohol (C2H5OH). This denatured alcohol is of two types: type a (completely denatured alcohol) and type b (special denatured alcohol). Type b ethyl alcohol is very common for industrial uses. Further, industrial alcohol or denatured alcohol is made by similar processes as for food-grade alcohol.

Denatured alcohol, commonly known as methylated spirits that a wide application both indoor and outdoor. Denatured alcohol is an amalgamation of ethyl alcohol and additive chemicals that are generally unpalatable for human consumption. Denatured alcohol is produced by applying bright colored dyes to distinguish itself from other household chemicals. Denatured alcohol has an extensive application including indoor uses such as glass cleaning, heating fuel removing make-up or ink stains and others. Denatured alcohol contains ethyl alcohol that is usually derived from corn starch and grains whereas the rest of the content is methanol which is a wood stock extract which thereby makes denatured alcohol an eco-friendly alternative for hazardous household chemicals. Owing to the eco-friendly attributes, denatured alcohol market is expected to witness a significant demand growth

 

Relates Books: - Alcohol And Alcohol Based Industries

 

Among the chemical additives utilized in denatured alcohol, methanol, derived from wood stock is traditionally the most additive utilized in the producing of denatured alcohol. Denatured alcohol is an excellent cleanup solvent like for cleaning window panes and glasses, metal components in instrument and automobiles, take away rigid stains of makeup, ink or grass. Denatured alcohol is additionally utilized in producing French polish that could be a prime quality stain that's applied to picket furnishings. It’s additionally used as a moulds and mildew remover especially in commercials and industrial buildings that are vulnerable to extremes of humidness. Denatured alcohol is additionally used as a fuel for alcohol lamps, oil heaters.

There is a certain market space for denatured alcohol product, however primarily showing the deficiency of high-end products, low-end products excess capacity, there's an oversized market demand for high-end products to seize market share of imports acts, native enterprises export a lot of low-end products overcapacity or molding method basic Materials.

 As large demand of high-end products at home and abroad, growing number of enterprises enter the business of denatured alcohol production. But the gross margin of denatured alcohol production is relatively low because of the industry features.

The Indian ethanol market has been categorized into sugar & molasses based mostly ethanol, second generation (mixed grains) and grain-based ethanol. Supported application, the market has been segmented into business solvent, fuel & fuel additive, beverages, disinfectant, care, and seasoning & fragrance. Supported purity, the market has been segmented into denatured and undenatured. Government's emphasis on ethanol production from bio mass and solid waste is probably going to become a significant source of ethanol production in future.

Key Players

Ø       India Glycols Ltd.

Ø       Bajaj Hindusthan Sugar Ltd.

Ø       Shree Renuka Sugars Ltd.

Ø       Balrampur Chini Mills Ltd.

Ø       Mawana Sugars Ltd.

Ø       Triveni Engineering & Industries Ltd.

Ø       HPCL Biofuels Limited

Ø       Jeypore Sugar Company Ltd.

Ø       Simbhaoli Sugars Ltd.

Ø       BSM Sugar

Ø       E.I.D Parry India Ltd.

Tags:-

#ethanol #denaturedethanol #denaturedalcohol #startyourbusiness #startupidea #investmentopportunity #businessopportunity #businesssuccess #MarketResearchReport

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Project at a Glance

Along with financial details as under:

 

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  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

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                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR