Manufacturing of Bleaching Powder

Manufacturing of Bleaching Powder. Profitable Chemical Business Ideas for Entrepreneurs.

Bleaching powder is extensively used as a chlorine compound that is highly effective against several microorganisms such as algae, bacteria, fungi, slime and other harmful and unwanted micro-organisms which exist in the environment. The market is primarily driven by its use in swimming pools, hot tub water and spas. It’s utilized in the swimming pools to kill thriving microorganisms that create a threat to human health and conjointly to prevent contamination.

Strong solutions of bleaching powder are used to clean and sanitize pool sides, pool bottom, diving boards, decks, ladders and different surfaces. It’s also extensively used to treat waste water and clean sewages. It usually used as a bleaching agent and also finds application as industrial sanitizer.

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Uses of Bleaching Powder

Ø  It is used for bleaching dirty clothes in the laundry, as a bleaching agent for cotton and linen in the textile industry.

Ø  It is a strong oxidizing agent hence used as an oxidizer in many industries.

Ø  It is used as a disinfectant which is used for disinfecting water to make potable water.

Ø  It is used for bleaching silk and wool.

Ø  It is mainly used as bleaching agent for cotton, linen and wood pulp.

Ø  Bleaching action of bleaching powder is due to oxidation and it is permanent.

Ø  Bleaching powder is used as disinfectant and germicide especially in the sterilization of drinking water.

Ø  It is used for manufacturing of chloroform.

Ø  It is used as an oxidizing agent in many chemical industries to obtain various chemical products.

Preparation of Bleaching Powder Reaction

Bleaching powder is prepared on an outsized scale by passing the chlorine gas through an answer that contains calcium hydroxide. Bleaching powder is also sold-out on the basis of the on the market chlorine, that is liberated once it's treated with the dilute acid. Bleaching powder is used for bleaching paper pulps and fabrics and for sterilizing water.

Calcium hypochlorite is used as a bleaching agent and disinfectant agent. The bleaching powder is also known as chlorinated lime (chloride of lime) that is used in error within the whitewash. Bleaching powder also causes irritation on the skin and eye.

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Applications       

•        Bleaching powder is used for bleaching cotton and linen in textile industry.

        Bleaching wood pulp in paper industry.

        It is also used for bleaching washed clothes in laundry. The bleaching action of bleaching powder is due to the chlorine released by it.

        Bleaching powder is used for disinfecting drinking water supply. That is, for making drinking water free from germs.

        Bleaching powder is used for the manufacture of chloroform (CHCl).

        Bleaching powder is used as an oxidizing agent in many chemical industries.

        Waste Water Treatment and Sewage disposal.

        Household Bleaching/Cleaning applications.

        Used as a Sanitizing Agent also.

Characteristics of bleaching powder

•        Bleaching powder is a pale yellowish powder existing with a strong smell of chlorine.

        It is soluble in water but due to the presence of impurities.

        Its chemical formula is CaOCl2 with its chemical name as Calcium hypochlorite.

Advantages:-

Peroxide may be a universal bleaching agent and may be used for wool, silk as well as cotton. It’s especially suited to the bleaching of union fabrics containing each cotton and wool or silk.

Hydrogen peroxide may be a milder reagent than salt and therefore the degrading effect of peroxide bleaching on cellulose is less influenced than is that the case with hypochlorite.

Peroxide is capable of continuous the scouring action simultaneously with the bleaching action, therefore a single stage combined scour and bleach or a continuous method is feasible using hydrogen peroxide.

Peroxide bleaching is generally less prone to have adverse impact on dyed threads. The white impact is good and permanent and there's less risk of yellowing at a later stage.

Thorough rinsing followed by scouring or antichlor treatment is required with hypochlorite bleaching, whereas with peroxide a comparatively short rinsing suffices.

With hydrogen peroxide, there's no danger of equipment corrosion, no unpleasant odors and no limitations on processing techniques.

Increasing strict control over the discharge of AOX from chlorine bleaching liquors has led to a greater advantage of peroxide processes for bleaching cellulosic fibres.

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Market Outlook

The global bleaching powder market was valued at around US$ 5 Bn in 2016 and is anticipated to expand at a CAGR of more than 3% from 2018 to 2026. Expansion in the global bleaching powder market is driven by the rise in demand for fresh water and increase in demand for bleaching powder in pulp & paper applications. The bleaching powder market in Asia Pacific is anticipated to expand at a CAGR of around 4% during the forecast period. Rapid urbanization in developing economies such as China and India is estimated to propel the bleaching powder market in the region.

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Currently the worldwide bleaching chemicals market is observant vibrant growth because of increasing demand of polymer foams within the market. Advances in food and beverage business within the past few years and growing technological expertise are projected to drive bleaching chemicals market besides the wide range of functions of bleaching chemicals in an huge range of products similar to face bleach masks, laundry bleaches, hair bleach serums and a lot of throughout the forecast period. On the premise of regional platform, global Bleaching Chemicals market is segmented into 5 major regions as well as North America, Europe, Asia Pacific, Latin America and Middle East & Africa region.

According to the WHO, around 2.2 million individuals died globally because of water-borne diseases such as gastrointestinal. The rising infections caused because of water-borne diseases creates a demand for freshwater across everywhere the world. Nowadays, desalination and water reuse are thought-about to be the vital source of freshwater, whereby calcium hypochlorite is used as a disinfectant. Calcium hypochlorite plays an important role within the pre or post-treatment of the water desalination. The rising demand for fresh water is that the primary factors that drive the growth of calcium hypochlorite market. Additionally, increasing use of calcium hypochlorite in various applications similar to house cleanup, agrochemicals, paper and pulp, food and beverages and water treatment is anticipated to reinforce the growth of calcium hypochlorite market over the forecast year.

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Key players

Swastik Chemicals, Olin Chlor Alkali, Aditya Birla Chemicals, Lords Chloro Alkali Limited, GACL, Sree Rayalaseema Hi-Strength Hypo Ltd, Suvidhi Industries, OxyChem, Kuehne, Clorox, Hill Brothers Chemical, Vertex Chemical, HASA etc.

 

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  •    Plant & Machinery

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  •    Annexure 1:: Cost of Project and Means of Finance

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  •    Annexure 6 :: Profitability ratios

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                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

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   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

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        Equity Capital

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        Determined Capacity P.A of Products/Services

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  •    Annexure 14 :: Product wise domestic Sales Realisation

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  •    Annexure 18  :: Consumables, Store etc.,

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  •    Annexure 21 :: Employees Expenses

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  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR