Start Your Own Industry in Biodegradable Plastic Packaging.

Start Your Own Industry in Biodegradable Plastic Packaging. Production of Biodegradable Plastic Bags from Corn and Cassava Starch Granules.

Biodegradable plastics can be composed of bio-plastics, which are plastics made from renewable raw materials. There are normally two forms of biodegradable plastic, injection molded and solid. The solid forms normally are used for items similar to food containers, leaf assortment bags, and water bottles.

Biodegradable plastic is plastic that decomposes naturally within the environment. This is often achieved when microorganisms in the setting metabolize and break down the structure of biodegradable plastic. The top result is one that is less harmful to the environment than traditional plastics.

The bioplastics prepared from corn and cassava starch granules were found to exhibit properties that are comparable to the already available commercial packaging materials. The bioplastics were also found to be soluble in water and degradable in soil by conducting respective tests, thereby making it environment-friendly.

Related Books: - Environmentally Friendly, Eco-Friendly Products, Natural Products, Biodegradable Plastics

Applications

The main applications of biodegradable plastics are presently in (food) packaging, food service ware, (shopping) bags, garbage bags, fibres/nonwovens and agricultural applications. These materials were developed to reduce plastic waste and are biodegradable or rather compostable. Target applications were in products with a relatively short useful life (packaging and disposables) and in applications wherever biodegradability was beneficial (agriculture). The increasing awareness of the environmental impact of packaging products and a willingness to replace packaging materials by alternatives with e.g. a lower carbon foot print or made up of renewable resources are the main driver for development and therefore the use of these materials.

Starch granules use for packaging of Food waste bags, translucent grocery bags, garbage bags, shopping bags, Vegetables and fruits bags.

Biodegradable plastics bags have seen their use are:

        Garbage

        Agriculture and horticulture

•        Vegetable & Fruits

•        Food packaging

•        Shopping

•        Nursery products

        Toys

        Textiles

Advantages

Biodegradable plastics take less time to break down

Biodegradable plastics are renewable

Biodegradable plastics are good for the environment

Biodegradable plastics require less energy to produce

Biodegradable plastics are easier to recycle

Biodegradable plastics are not toxic

Biodegradable plastics reduce dependence on fossil oil

Reduced CO2Emissions

Cheaper Alternative

Waste

Benefit to Rural Economy

Reduced Carbon Footprint

Multiple end-of-life Options

Compostability

Reduction of emission of greenhouse gas levels

Features

        PLA is a thermoplastic, meaning that it can be melted and reshaped without significantly degrading its mechanical properties. Hence, PLA is mechanically recyclable.

        It is derived from renewable resources, a sharp contrast to the petroleum-based plastics, which have a finite availability.

        (Close to) carbon neutral: its renewable sources actually absorb carbon.

        It does not release toxic fumes when oxygenated.

        Economic potential: bio-plastics offer a growing market, with opportunities for job creation and development of rural areas, estimates that by 2030 up to 300,000 highly skilled jobs will be created in the bio-market, more than 10 times its current numbers.

Market Outlook

Biodegradable plastic packaging market is projected to witness huge growth opportunities within the future years. Naturally-derived polymers consisting of multiple agricultural product as well as starch, cellulose, protein and vegetable oil are biodegradable packaging materials. Mostly renewables and are helpable to preserve a sustainable atmosphere are biodegradable polymers from those sources. The harmful, non-biodegradable, and global warming furthermore as water and air pollution lead to traditional plastics for packaging. Several governments have, therefore, imposed many regulations prohibiting the utilization of standard plastic bags, so increasing the consumption of paper and biodegradable plastic bags for packaging.

Related Videos: - Biodegradable Plastic Bag Manufacturing Industry

Bioplastic Carry Bags and Garbage Bags Production

With the growth in environmental concerns, there's a continuous rise in consumer awareness towards the utilization of eco-friendly product. Thus, the customer preference towards eco-friendly clean substitutes from traditional synthetic product is anticipated to fuel the demand for biodegradable bags. Also, continuous growth in food & beverage and pharmaceutical industries helps in boosting the demand for biodegradable bags across the globe. Manufacturers of biodegradable bags have also introduced with biodegradable bags for a variety of market applications in custom-made sizes and colors. However, the sudden fluctuation within the price of raw-materials involved in the manufacturing of biodegradable bags is that the restraining factor for the growth of worldwide biodegradable bags market. Some of the key trend determined in the global biodegradable bags market is strong R&D in reducing time period of biodegradation process, and implementing growth strategies whereas influencing manufacturers yet as customers to use biodegradable bags.

The global biodegradable plastic packaging market was valued at USD 4.65 billion in 2019, and is expected to reach a market value of USD 12.06 billion by 2025, registering a CAGR of 17.04% during the forecast period of 2020-2025. Growing environmental concerns regarding plastic usage that consists of toxic pollutants which are harming plants, animals, and people are driving the use of biodegradable plastic.

Related Projects: - Biodegradable Products, Recyclable, Disposable, Eco-Friendly Plastics

Even though the factors similar to growing consumer preference toward eco-friendly plastic products as well as increasing government emphasis on the utilization of biodegradable plastics are driving the worldwide biodegradable plastics market, the higher cost of biodegradable plastics and shortcomings of biodegradable plastics are anticipated to dampen the market growth. The growing use of biodegradable plastics in the food and beverages business, as well as rapid growth of packaging business, is expected to develop new market growth opportunities for the worldwide biodegradable plastics market in the forthcoming years. The U.S. accounted for the most important market share in bio-degradable bags mainly because of increasing issues regarding the environment in people, which is anticipated to fuel the worldwide market in future.

Key Players:-

Smurfit Kappa Group, Mondi Group, BASF SE, WestRock Company, Georgia-Pacific, Metabolix, Inc., Cereplast Inc, ALPAGRO Plastics N.V, Novamont S.p.A, Bio Bag Americas, Inc., Biopak Pty Ltd., Thai Plastic Bags Industries Company Ltd., Polybags Ltd

 

ABOUT NPCS

 

NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.

 


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.

 

Our Approach:


• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.

 

Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR