Modern Technology of Textile Dyes & Pigments (2nd Revised Edition) ( ) ( Best Seller ) ( ) ( ) ( )
Author H. Panda ISBN 9789381039717
Code ENI67 Format Paperback
Price: Rs 1675   1675 US$ 45   45
Pages: 512 Published 2016
Publisher Niir Project Consultancy Services
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Dyestuff sector is one of the core chemical industries in India. There are two types of colorants dyes and pigments. Dyes are soluble substances used to pass color to the substrate and find applications primarily in textiles and leather. Pigments are coloring materials, which are water insoluble. Key end-user industries of pigments include wood-coloring, stone, textiles, paints & coatings, food and metals. Pigment are usually manufactured as dry colorants and grounded into fine powder. The dyes market, meanwhile, largely depends upon the fortunes of its principal end-user, textiles, which account for about 70 percent of the total demand. Their importance has grown in almost every area of an economic activity. 

In the colorants market, Asia-Pacific accounts for the largest share. This region is one of the key markets for dyes and pigments production. In the Asia-Pacific, India and China are the important countries contributing towards the growth of colorants market. Rising consumer spending will drive increased demand for colorants in textiles. Increases in value demand will reflect the growing importance of expensive, higher value dyes and pigments that meet increasingly stringent performance standards. Growing demand for high-quality value-added pigments is one of the key factors expected to result in a spurt in growth. 

This book describes the various formulae, manufacturing processes and photographs of plant & machinery with supplier’s contact details. The major contents of the book are metal pigments, black pigments, inorganic colour pigments, organic colour pigments, extender pigments, white pigments, photocatalytic activity of titanium dioxide pigment, azo pigments, bisazo pyridine pigments, high grade organic pigments, high temperature stable inorganic pigments, anti corrosive pigments, metals and metal ions in pigmentary systems, control of organic pigment dispersion properties, pigments for plastics, rubber & cosmetics, pigments for printing inks, vat dyes, reactive dyes, disperse dyes, direct dyes and sulphur dyes etc.

It will be a standard reference book for professionals, entrepreneurs, those studying and researching in this important area and others interested in the field of textile dyes & pigments. 

1. Metal Pigments

Aluminium Powder and Paste

Zinc Powder Pigments

Lead Powder and Paste


2. Black Pigments

Carbon Black


3. Inorganic Colour Pigments

Colour in Pigments

Crystal Form and Shape

Hiding Power and Opacity

Tinting Strength

General Characteristics

Manufacture of Colour Pigments


4. Organic Colour Pigments

Toners and Lakes

General Characteristics

Colour in Organic Materials

Manufacture of Organic Pigments

Spot Tests for Colour Pigments

Commercial Pigments

Lightfastness in Tints


5. Extender Pigments

Type of Extenders


6. White Pigments

General Comparison of White Pigments

White lead Pigments


7. Photocatalytic Activity of Titanium Dioxide Pigment


Pigment Samples

Florida Exposure Series

Statistical Procedures

Results & Discussion

Acrylic Paints

Alkyd Paints



8. Use of Flocculation Gradient in Determining the Efficiency of Titanium Dioxide Utilisation in Paint

States of dispersion


Assessment of degree of flocculation



9. Titanium Dioxide Pigments in Water-reducible and Water soluble vehicles

Procedure of the evaluation

Preliminary tests

Results of the investigation

Optical properties of TiO2 pigments



10. Azo Pigments

Red Pigments

Permanent Reds

The Pyrazolone Red

Yellow Pigments

Manufacture of azo pigments

Coupling Component

Coupling preparation


Preparation of Coupling component


11. Bisazo Pyridone Pigments



12. Novel Gold Colours and Effects with Environmentally Safe-to-use Mica Pigments

New Golden Pearl Lustre Pigment

Gold Colours and Effects

Other Colours Shades


13. Fluorescent Pigments

Pigment Manufacture

Photostability of Fluorescent Pigments

Fluorescent Application

Phosphorescent Luminous Pigments

Properties and Characteristics

Pearl Luster Pigments


14. High Grade Organic Pigments

Azo Condensation

Vat Pigments and Related Compounds

Thioindigo Pigments

Immersion Processes

Perylene-Perinone pigments

Toning White Enamels



15. Phthalocyanines

Methods for formation of pigments from crude

Acid pasting

Concentration of the sulfuric acid

Amounts of the sulfuric acid

Production of b-form pigment by salt grinding

Manufacture of metal free phthalocyanine

Phthalocyanine complexes from metals other than copper

Flocculation, flotation and flooding


Application of phthalocyanine pigments

Phthalocyanine dyes of Textile materials

Phthalocyanine reactive dyes


16 High Temperature Stable Inorganic Pigments


17. New Metal Complex Pigments


Metal complex formation

Results and Discussion


18. Latest Developments in Organic Pigments for Automotive Finishes


Advantages of using Mica Pearl


19. Preparation of Iron Oxide Pigment from Industrial Waste

Preparation of the pigment


20. Anti Corrosive Pigments

Electrochemical theory of Corrosion

Anticorrosive Pigments

Anti corrosive properties of Zinc Dust

Zinc Dust Pigmented coating

Corrosion mechanism

Corrosion mechanism

Good Inter coat Adhesion

Mechanism of Corrosion

Corrosion Control

Preparation of Anti corrosive Pigment Strontium Chromate

Synthetic Lamellar Iron Oxide: a New Pigment for

Anti-corrosive Primers

The need for an improved barrier pigment

Comparisons with traditional iron oxides

Summary and general conclusions


21. An Overview of Aluminium Pigment Technologies

Colour and Sparkle

Distinctness of Image—DOI

Tint strength

Particle size distribution


22. Metals and Metal Ions in Pigmentary Systems


23 Control of Organic Pigment Dispersion Properties


Results and Discussion


24 Advances in the Science and Technology of Pigments

Arylamide Azo Yellows

Azo Red Pigments

Heterocyclic Pigments

Metal Complex Pigments

Surfaces treatment

Environmentally safe chemistry

Novelty and profitability pressures


25 Pigments for Plastics, Rubber and Cosmetics

Selection of pigment

Colouring Techniques

Colouring Thermoplastics


Vulcan Fast and Vulcan Pigments


26. Pigments for Printing Inks

Fastness to Light

Organic pigment for printing ink should offer


27. Vat Dyes

Indigoid Dyes


Thioindigoid Dyes

Anthraquinone Vat Dyes

Chemical Constitution of Quinone Vat Dyes

The Reduction of Quinone Vat Dyes

Vat Dye Dispersions

Reducing Vat Dyes with Hydros

Scheme 1

Scheme 2

Manufacture of Common Vat Dyes

CI Vat Brown 1 CAS 2475-33-4

CI Vat Yellow 2 CAS No. 129-09-9

CI Vat Yellow 4 CAS No. 128-66-5

CI Vat Orange 1 CAS No. 1324-11-4

CI Vat Orange 15 CAS No. 128-70-1 6

CI Vat Blue 20 CAS No. 116-71-2

CI Vat Green 1 CAS No. 128-58-5

Waste Streams of Vat Dye Manufacture


28. Reactive Dyes

Nucleophilic Substitution Systems

Trichloropyrimidine Dyes

The Chloropyridazine Systems

Quinoxaline Derivatives

Chloroacetyl and Bromoacetyl Derivatives

Vinylsulphone Dyes

Acrylamide Dyes

Evidence for Chemical Combination Cellulose

Properties of Reactive Dyes

Types of Reactive Dyes

Reactive Dye Structure



29. Disperse Dyes

Azo Dyes

Anthraquinone Disperse Dyes

Miscellaneous Disperse Dyes

Methine or Styryl Dyes

Coumarm Dyes

Formazine Dyes

Chemical Constitutions of Disperse Dyes

Disperse Dye Dispersions

Fastness Properties of Disperse Dyes

Manufacturing Process


30. Direct Dyes

Chemical Constitution of Direct Dyes

Major Types of Direct Dyes

Cationic Direct Dyes

Anionic Direct Dyes

Classification According to Dyeing Behaviour

Class A

Class B

Class C


31. Sulphur Dyes


Properties of Sulphur Dyes

Sulphurised Vat Dyes

Ready-reduced and Solubilised Sulphur Dyes



32. Photographs of Plant & Machinery with Supplier’s Contact Details 


Metal Pigments

Certainly there is no resemblance or connection between metal

pigments and metallic stearates. It was merely a matter of convenience

to group these two short subjects together in one chapter.

The principal metal pigments are those made from aluminium,

zinc and mixtures of copper and zinc which range from 100% copper

to about 70% copper and 30% zinc. Pigments from the copper-zinc

alloys are known as “bronze powders.” Metal lead pigments are

available and metal silver pigments have specialized uses such as

conductive coatings for printed circuits. Similarly, nickel and stainless

steel pigments find use where a combination of metallic appearance

and alkali resistance is required.

The metal industry produces fine particle size metals in both

powder and flake forms which are used in a variety of industries. The

paint industry uses chiefly the flake form of aluminium and bronze

and zinc in the powder form. Since metal, even as very thin foil, is

completely opaque to visible and ultraviolet light, it could be anticipated

that metal pigments would have exceptionally good hiding power.

However, they have relatively low tinting strength and for some finishes

they are coloured with various amounts of colour pigments.

Finely divided metals react with moisture, and hydrogen gas is

one of the products. If this reaction occurs in tightly closed containers

it may develop sufficient pressure to bulge or rupture the container.

Therefore, every effort must be made to store metal pigments under dry

conditions and to use paint vehicles which are as nearly anhydrous

as possible. In many cases two containers are used to ship metallic

paints. One container has the metal pigment and the other contains

the remainder of the paint. Shortly before application the metal pigment

is mixed into contents of the second container.

Metal pigments fulfill several important functions in coatings.

Bronze powders are widely used for decorative coatings. Aluminium

pigments also are used for decorative purposes; in addition, they impart

heat reflective properties, reduced permeability to moisture, and good

durability to coatings. Zinc dust contributes corrosion- inhibitive

properties in primers for iron and steel and excellent adhesion in primers

for galvanized iron. The many applications for metal pigments and

metallic stearates are discussed in later chapters. This chapter outlines

the types, method of manufacture, and general properties of the principal

metal pigments and metallic stearates available at present.

The lubricant is added to prevent the aluminium particles from

being mechanically welded together under impact and also to develop

a bright metallic lustre on the flakes. Usually, the lubricant is stearic

acid but other fats and oils may be used, such as tallow and olive and

rapeseed oils. It is believed that chemical reaction occurs between

stearic acid and aluminium during the milling operation to form a

strongly adhering coating of aluminium stearate on the finished flake.

This coating makes possible the leafing action of the flakes in a paint

film with the resulting brilliant metallic finish. The coating is quite

stable under conditions of normal use, but it may be loosened or

removed at temperatures above 180oF, also by certain solvents, and by

chemical reaction with materials such as lead driers and free acids in

vehicles. Further discussion of conditions for proper leafing is given

later under physical and chemical properties.

The liquid medium for wet milling usually is mineral spirits, but

liquids such as solvent naphtha or certain plasticisers are used for

specific applications. The mill is run until test shows the required

degree of fineness has been attained; then the paste is washed from the

mill with mineral spirits. The batch is filtered and adjusted to the

specified solid content either by drying or by addition of liquid medium.

The solid content of commercial aluminium pastes usually is 65%, but

special grades may be as high as 73.5%. Flake aluminium powders are

produces by complete drying of the paste through evaporation of the

mineral spirits under vacuum. The foregoing process produces the

leafing type of aluminium pigments. These may be treated to convert

them into the non-leafing type, or a special lubricant may be used

which produces the non-leafing type directly.

An indirect indication of the particle size is obtained from the

water-covering test. A weighed amount of powder is dusted on to the

surface of a rectangular pan of water as uniformly as possible between

two movable baffles. The layer of powder then is manipulated by means

of the baffles to produce as extensive an area as possible and still

maintain a continuous layer. The area of this layer is measured, and

the results are expressed as square centimenters covered per gram of

powder. The coverage ranges from about 8000-10,000 sq cm/gm for

the coarse grades, 14,000-18,000 sq cm/gm for the lining grades, and

25,000-30,000 sq cm/gm for the extra fine lining grades.

Leafing grades may be distinguished from the non-leafing grades

by mixing a small amount of paste or powder with mineral spirits of

xylene. The leafing grades produce the familiar metallic surface on the

liquid, whereas the non-leafing graders yield a gray suspension. This

test does not give satisfactory results with liquids having surface tension

values of less than 25. For example, VM&P naphtha does not permit

satisfactory leafing because of its low surface tension values. The extent

of leafing of aluminium pigments is measured by the spatula immersion

test. A polished spatula of standard dimensions is dipped in a specific

mixture of pigment and coumarone resin solution, withdrawn rapidly,

and allowed to drain in a cylinder for three minutes. The coating then

is examined for extent of leafing over the total depth of immersion. The

ratio of the depth of the fully leafed portion to the total depth is

calculated and expressed as percent leafing. This test may be used to

determine possible loss of leafing of an aluminium paint on aging.

Handling and Storage. Aluminium pastes and powders should

be stored in closed containers at normal temperatures. Open containers

permit loss of volatile liquid from pastes with consequent drying and

uncertainty of composition. Free access of pigments to air and moisture

should be avoided. Long exposure to air produces oxidation of the

metal with a consequent loss of adhesion of the stearate layer and

reduction of leafing property. Moisture reacts chemically with finely

divided aluminium with a resulting production of hydrogen gas and

loss of leafing property. The use of paste eliminate the dust hazard

connected with the powder type. In addition, paste has a higher

apparent density, therefore it occupies less space and mixes with paint

vehicles more easily than powder.


Black Pigments

Charred bones and soot from smoky fires were used as black

colouring materials by pre-historic man. Modern man also uses bone

black and soot as black pigments for paints and printing inks, but he

has wide range of types and grades of black pigments for specific

applications. In addition to the blacks composed chiefly of carbon, he

used certain inorganic blacks in which good filling properties are more

important than depth of colour. The general types of black pigments

are listed in Table 1 together with their raw materials and approximate

range of composition.

Bone black is obtained by pulverizing carbonized bones. It has

good blackness and also low oil absorption and good filling properties.

Vegetable black is obtained by carbonizing wood and other plant

products. At present it finds-only limited use in coatings, and it is

being replaced by blacks having more uniform composition varies with

source and type of raw material, and they may be replaced with greater

uniformity with mixtures of extender pigments and carbon black.

Mineral black is used in coatings such as freight car paints and metal

primers and surfacers. The natural and synthetic black oxides of iron

are described. They are used where good filling properties are more

imortant than blackness of colour. Antimony sulfide is used almost

excliusively in camouflage paints, since it reflects the same as green

foliage when photographed with infrared film. Black toners are organic

compounds used in conjunction with carbon black to increase the

blackness of specialty finishes. An apprarent increase in blackness of

finishes made with certain standard carbon blacks may be obtained by

addition of up to 25% of in iron blue. The type of iron blue generally

used is the toning blue.

In addition to the black pigments listed in Table 1 the paint

industry uses a variety of bituminous materials such as pitches,

asphalts, and gilsonite in black and dark coloured coatings.

Furnace Black. The furnace process not only give higher yields of

carbon, but also the plant occupies much less space and is free from

the smoke nuisance associated with burner houses. Also, the furnace

process may be adjusted to use either gas or oil as the raw material.

Continued improvements since the furnace process was inaugurated

have produced smaller size particles with better blackness, but it

remains to be seen whether this trend can be continued to produce

colour equal to the better grades of channel black.

In the furnace process the same operations of partial combustion

to produce the necessary temperature and thermal decomposition of

the remainder take place, but a single large flame replaces the large

number of small flames of the channel process. Gas and air are admitted

separately to a firebrick-lined furnace which operates at a temperature

of about 2400oF. Through controlled air supply and the particular

design of the inlet ports, a large portion of the gas is decomposed

instead of being burned completely. The hot gases from the furnace,

carrying the black in suspension, are cooled by water sprays. Then the

products pass through an electrostatic field which agglomerates the

carbon particles so that they may be collected in cyclone collectors,

and the exhaust gases are vented to the atmosphere. From the collectors

the black may be bagged or routed through pelletizing equipment. The

variables in the furnace process are:

Thermal Black. Thermal black represents only a small percentage

of carbon black production. Two general types are produced; one is

based on natural gas as the raw material and the other on acetylene.

The black from natural gas has the largest particle size and greyest

colour of the carbon blacks, and the black from acetylene is intermediate

in size and colour between furnace and channel black. Thermal black

is produced by thermal decomposition without simultaneous


In the natural gas process the thermal decomposition takes place

in an insulated chamber containing a network of firebrick. First, the

chamber is heated to 1800-2500oF direct combustion of an air-gas

mixture. Then the combustion is stopped, and a charge of “make-gas”

is passed through the heated chamber. The resulting carbon and spent

gases are cooled by water sprays, and the carbon collected in bag

filters. This process gives a high yield of carbon, but the particle size is

large and the colour is quite grey. Somewhat smaller particle size may

be obtained by diluting the make-gas with spent flue gases.

The carbon content of bone black is about 20% that of carbon

black. Since the hiding power and tinting strength depend on the carbon

content, it will be apparent that bone black is much weaker than carbon

black in these respects. However, bone black is much lower in oil

absorption, therefore a greater percentage can be incorporated in a

formulation without developing excessive consistency. This feature is

desirable in the production of low-sheen black finishes or when good

filling properties are required, such as in leather finishing. Its particle

size, relatively large, is expressed as percent retained on a 325-mesh

screen. When used with other colours it shows less tendency to float

than carbon black because of the larger particle size. Bone black is

fairly easy to disperse in coating vehicles and is wetted by water much

easier than regular carbon black. For this reason it finds use in tinting

calcimine, casein and latex paints, and water base inks. Generally,

bone black is considered too abrasive for lithographic inks, but is used

in artists colours and many standard coatings.

Vegetable Black. Vine black was produced originally from stems

and twigs of grape and hop vines and from organic wastes of the wine

industry. It is the most important member of the family of “vegetable”

blacks which are produced from many kinds of cellulosic materials

obtained from plants and trees. Vegetable blacks are made by dry

distillation and carbonization of the vegetable material in the absence

of air. They range from 30-70% in carbon content, the remainder being

a mixture of calcium and potassium carbonates. As may be expected,

vegetable blacks show an alkaline reaction. They are somewhat low in

colour value and in oil absorption. At present they find very limited

application in coatings and have been replaced to a great extent by

mixtures of furnace black and black iron oxides.

Mineral blacks are coarse pigments with low oil absorption and

good filling properties. They may be used in coatings such as freight

car paints and sanding surfacers. In view of the availability at low

cost of carefully classified extended pigments described, and of the

newer furnace blacks, it would appear that combinations of these

materials could be made by paint manufacturers to meet the

requirements of mineral blacks with possible improvement in


Antimony Trisulfide. Antimony sulfide occurs in nature as the

grayblack mineral known as stibnite. It may be pulverized to the

required particle size and used as a pigment in camouflage paints.

When such paints are photographed with infrared film, the antimony

sulfide gives the same reflection characteristics as green foliage.

Antimony sulfide may be made by reaction between antimony

and sulfur or by precipitation from solution of antimony trichloride

with hydrogen sulfide. The natural products range from 64-66% Sb2S3,

and the technical grade of precipitated material contains about 94%

Sb2S3. Owing to its low colour value, its use in paints is limited almost

entirely to the camouflags type.      

Extender Pigments


Extender pigments are much lower in price than prime pigments

and are used in paints primarily to reduce cost. However, by careful

selection of the partiuclar type of extender for specific paints, it is often

possible to improve certain properties of the paint or the dry coating.

Proper choice of extender may improve properties such as consistency,

leveling, and pigment settling in the paint. Certain extenders reinforce

the structure of the dry coating mechanically, while others increase its

resistance to the transmission of moisture.

Flat finish and semi-gloss paints are produced by using pigment

concentrations high enough to prevent the formation of a layer of clear

oil or resin in the surface of the coating which would give it gloss.

When pigment particles are in the surface they diffuse the light and

prevent specular or glossy reflection. In paints with high pigment

concentration sufficient hiding may be obtained by replacing some of

the opaque pigment with extender pigment. Since extenders are lower

in price than opaque pigments, a reduction in material cost will result.

The refractive indexes of extender pigments range from 1.55 to

1.65, and since these values are only slightly different from those for

oils and resins, extenders generally do not contribute to the hiding

power of paints. In special cases, such as their use in wood fillers and

flat varnishes, lack of opacity is desirable to prevent a “muddy” effect

in clear furniture finishes. Certain chemically prepared extenders such

as Micro-Cel pigments have refractive indexes in the range of those for

oils and resins, but in combination with while opaque pigments they

contribute slightly to hiding power. The reson for this phenomenon is

not clearly understood at characteristics, and the effect of these factors

on the scattering of light in the coating. Detailed knowledge of the

various types and grades of extenders will enable the paint formulator

to produce paints having maximum properties at minimum costs.

Type of Extenders

Extender pigment are obtained from two general sources: (1) by

pulverization of certain rocks and sedimentary deposits; (2) by chemical

precipitation. The two types are referred to as natural and precipitated

extenders respectively. The natural deposits such as limestone, quartz,

and clay are found in various parts of the country, and the pigments

usually are processed at the deposits. The markets are supplied from

local deposits whenever possible, because the low price of extender

pigments will not permit high freight charges. There may be

considerable variation in composition and properties of natural

deposits with corresponding differences in extender pigments obtained

from them. Therefore paint manufacturers having plants in eastern,

central, and western states may have to adjust their formulations

containing extenders to accommodate variations in extenders supplied

to the different plants.

Extender pigments also may be used to advantage to increase the

consistency of paints. Some extenders that have much higher oil

absorption values than white pigments may be employed to increase

the consistency of white paints without raising the cost. The oil

absorption of a particular pigment is directly proportional to its

available surface; therefore the grade having finer particle size usually

has higher oill absorption. Since oil absorption also is affected by the

nature of the pigment surface, the oil absorption values vary among

the different type of extender pigments because their different surface

characteristics as discussed before.

Extender pigments are marketed as white powders, but because

of their low refractive indexes they do not contribute whiteness or high

reflectance to oleoresinous paints. However, some grades of natural

extenders contain traces of metallic oxides, such as iron oxide, which

cause slight discolouration or reduction in reflectance of white paints.

Such grades should not be used for flat or semi-gloss white finishes

but would be entirely satisfactory for coloured finishes or in metal

primers and surfacers.

Extender pigments may vary considerably in characteristics such

as reactivity with components of paint vehicles, sensitivity to and

solubility in water, and in the pH of water slurries. Their reactivity is

due in part to variations in origin and methods of processing, but

some of the reactivity is inherent in the particular extenders. For

example, barytes is very inert chemically and not sensitive to moisture

adsorption, whereas calcium carbonate is more readily affected by acidic

conditions. Calcium sulfate may adsorb sufficient moisture in humid

weather to change the consistency characteristics of a paint. The pH

and specific resistance of water slurries of extenders are important if

these pigments are to be used in water-dispersed paints; they should

be checked carefully. Some extenders have sufficient solubility in water

to liberate enough cations to affect the stability of latex or other types

of emulsion paints.

Calcium Carbonate Extenders. Calcium carbonate extender

pigments are very widely used and are frequently referred to as whiting.

They are available as both natural and precipitated types and in a

wide range of particle size. The very coarse grades are preferred for

putty and glazing compounds, the intermediate sizes for oleoresinous

flat and semi-gloss finishes and caulking compounds, and ultrafine

precipitated grades are available for gloss finished and printing inks.

Natural whiting is obtained from two main sources: limestone

and chalk. Limestone is widely distributed throughout the world and

is found in most of the states of the United States. Limestone and the

related rocks, marble and calcite, are crystalline and were formed in

the earth’s crust by reactions between calcium salts and water

containing carbon dioxide. When magnesium salts were present, a

mixture of magnesium and calcium carbonates were precipitated which

is known as dolomite limestone. Chalk is an oolitic variety of calcium

carbonate and was formed by deposition of shells and marine animals.

Natural whitings are made by quarrying the rock, crushing and

grinding it, and then classifying the powdered material for particle

size requirement. The grinding process may be either dry or wet. In dry

grinding the screened crushed rock is powdered with a hammer or

roller mill and classfied for particle size by the air-flatation process. A

stream of compressed air passes through the mill and carries out the

particles which are small enough to “float” on it; the larger particles

drop back into the mill. The rate of air flow is a factor in the particle

size obtained in the product.

High Temperature Stable Inorganic Pigments


The pottery industry has, for several thousand years, been using

high temperature stable inorganic pigments, which do not fade or

discolour even at the high temperatures (between 400o and 1400oC)

required for the maturing of enamels and glazes. Moreover, there are

many examples of beautiful colour and decoration work from as early

as the Shang dynasty in China (1500 B.C.), which have come down to

our period without much change in the shade or brightness of the

colours. While it is true, that the glaze substrate in which these pigments

are embodied, provides substantial protection from contact with air,

water, chemicals and other destructive elements, it is nevertheless also

true that the light-fastness of these pigments must be something fantastic

for them to have remained unchanged for periods of 3000 years and


While the tinting power of many inorganic colours tends to the

rather less than that of organic pigments, inorganic pigments tend to

have greater opacity, hiding power, bleed resistance, and of course

light-fastness. They are more resistant to heat, and, being mostly ionic

bonded, are usually less reactive with the organic vehicles, which are

usually covalent bonded.

High temperature stable inorganic pigments can also be used for

normal temperature applications such as the pigmentation of rubbers,

plastics, paints, cements, etc. Almost any colour and shade, including

those shown in IS:5-1978 and many more not shown in the I.S. charts,

are obtainable with high temperature stable pigments.

High temperature stable pigments are mostly exides, sulphides

or silicates of various metals

Shades of red, yellow, pink and violet are also obtainable from

compounds of tin, copper and gold. Such compounds are, naturally,

quite expensive, but produce very attractive, long lasting shades. Blues

and violets are produced from compounds of vanadium, titanium,

uranium, copper and cobalt. Cobalt colours are, of course, fairly

expensive, but have excellent light-fastness and binding power. They

come mostly in the spinel crystalline form, which are stable upto

1600oC., and inert to acids and alkalies.

Because of chemical stability, light-fastness, resistance to dilute

acids and alkalies, dispersability and compatibility with other organic

and inorganic pigments, high temperature stable pigments make

excellent colours for.

Preparation of Iron Oxide Pigment from Industrial Waste

Paint is used for decoration, protection of metals and functional

applications. The constituents of a paint are vehicle, pigment, solvent

and additivies. Pigments are mainly used for giving body to the paint,

protection and for specialised functions. These are finely divided solids

of different shades used in the paint to give colour, hiding, consistency,

durability, build, etc. These particles are substantially insoluble in water.

Pigments may be classified as natural and synthetic, depending on

their origin.

Iron oxides are extensively used as inert pigments in the paint

industy. A dye intermediate manufacturing industry in the country

was faced with the problem of accumulation of huge volumes of slude

in their factory during the iron and acid reduction process. Efforts

have been made elsewhere to convert the sludge into useful pigment.

These results of the preliminary studies made in this direction are

reported in this paper.

Preparation of the pigment

The sample supplied by the firm contained total iron as Fe2O3-

90.5% and ferrous iron as FeO 3%. The colour of the product was

black. The sludge was washed first with water to remove the soluble

impurities such as chlorides, etc. This washed product was

subsequently subjected to the treatments as shown in Table 1 and visual

observations were made.

A water wash was given to remove the chloride present in the

sludge. It may be seen from the above table that the sludge heated to

500oC at the end of one hour only showed some slight change in the

colour. The temperature was gradually increased from 150oC and the

colour change was observed at 500oC only. The time of heating also

determined by increasing the duration from 30 minutes onwards and

changes could be seen only at the end of 60 minutes. Further heating

did not show any change. No change could be observed when the

slude was treated with different treatments as indicated in Sl. Nos. 2 to

6. When the chloride-free sludge was treated with 10% iron oxide or

pigment grade synthetic iron oxide, the colour of the sludge changed

to that of the pigment grade red oxide at 500oC itself. But the product

was heated to 700oC and maintained there for three hours for the

transformation to be completed. Thus the waste product was converted

into a pigment grade iron oxide.

The water extract of the waste as well as the treated products

were analysed for pH and chloride. It was found that the pH was

neutral i.e. 6.5-7.0 in all the cases except the sludge which was slightly

acidic (<6). The chloride content in the water extract was determined.

It was found that the sludge contained 30 mg of chloride/100 ml of the

extract, whereas it was negligible for others.

The oil uptake value for the pigment grade iron oxide with the

commercial grade LSO was 20 and the oil uptake value of the converted

product by both the methods viz. Sl. Nos. 7 and 8 of Table 1 was 18-22.

It shows that the oil uptake of the converted pigment from waste is on

par with the pigment grade iron oxide. This again shows that the

fineness of the pigment got from the waste is more or less similar to

that of the pigment grade iron oxide.


An Overview of Aluminium Pigment Technologies

Through the use of aluminum pigments in coatings and inks, a

wide and varied set of aesthetics is achievable. With the ever-changing

aluminum pigment technologies, the opportunities for applications in

these areas in the nineties are indeed exciting.

An overview is provided, covering a general introduction to

aluminium pigments, along with those physical properties which make

them particularly appearling in the automotive; general industrial; and

ink markets. Along with the physical properties of aluminium

pigments, formulation parameters including-pigment grades; resins;

solvents; and additives, typically used by the coatings formulator, are

detailed. Water-based and high solids systems suggesting starting

points for the nineties are exhibited. Application procedures along

with key clay; handling; and storage procedures are also presented.

At the close of the last decade, the Automotive Industry, worldwide,

produced over forty-four million automobiles and trucks, totaling

approximately five hundred and sixty billion dollars in sales. An

analysis from a geographical standpoing shows that the United States

produced 37.7% of these units, followed closely by Japan, with 29.6%.

The European community was led by West Germany with 9.5%,

followed closely by France, with 8.8%; then Italy, with 5.4%, Sweden,

with 1.3%; Britain, with 1.1%, and finally, the Soviet Union, with 3%.

The Far East has Korea as a rapidly growing producer of automobiles

with 3% market share.

One of the fastest growing markets is in Asia. It is estimated that

automobile sales in Aisa, excluding Japan, Australia and New Zealand,

grew from 3.2% of global unit sales in 1980 to 4.7% in 1987 and had

increase to 8.7% in 1995. While the number of units on a global basis

are not large in this area, the growth potential is enormous.

Aluminium pigments, used in metallic automotive top coats in

North America, accounted for nearly 50% of the cars produced. In

Europe, the figure is slightly higher, while in Japan the figure is lower,

but rapidly catching up.

The use of aluminium pigments in automotive coatings is a

relatively recent invention. Up until the 1930‘s all automotive top coat

finishes were solid colours, with black being the most popular. The

introduction of aluminium pigments in automotive finishes, by Chrysler

in 1934, signaled their rise to today’s level of popularity. By the close

of the 1940’s, approximately 20% of American automobiles utilized

metallic finishes. By the close of the 1950’s, brighter metallic finishes

were seen in the market place, utilizing coarser controlled grades. Prior

to the 60’s, the grade typically used were the non-leafing, non-acid

resistant types. With the advent of the ’60’s, newer, innovative, acid

resistant grades of aluminium pigment were introduced to the

marketplace, which in addition, offered greater control over particle

size distribution. The culmination of these improvements was the

introduction of Sparkle Silver type aluminium flake pigments in the

1970’s. The Sparkle Silver grades offer exceptional brilliance, sparkle,

and whiteness in a wide range of grades from very coarse to very fine

particle size. During the ’80’s, the Coating Industry experienced

environmental limitations being placed on coatings, in terms of VOC

(volatile organic compound) emissions allowed into the atmosphere.

The legislation forced the Industry into developing higher solids

coatings, which presented the formulator with many problems. The

most significant one is the development of aesthetically pleasing

metallic finishes. Along with the advent of high solids, research and

development work in the area of waterborne unicoat and base coat/

clear coat systems was ongoing. During this time, the need also arose

for more degradation resistant pigments, as well as more aesthetically

pleasing pigments to maximize the styling changes going on in the

Industry. With the automobile stylists developing more rounded, softer

looking body styles to lower air drag and increase fuel efficiency, the

stylist was faced with the responsibility of accentuating these body

designs. New developments in the base coat/clear coat grades were

offered, by providing whiter, finer Sparkle Silver grades with deeper

flop than previously available in the marketplace. Whiter grades were

developed for higher solids finishes, while Tufflake grades were

introduced to solve the problems of colour change, during coating

application in the automotive plants. Along with these challenges,

aluminium pigment grades for use in waterborne systems were


Generally, to overcome this type of phenomenon, a coarser grade

is required. Coarser grades being brighter enables one to achieve

approximately the same colour with the high solids system as you

would have had in the conventional system, with a finer particle size

aluminium flake.

In automotive OEM coatings, it is interesting to note that normally

high solids solvent borne base coat/clear coat systems tend to have

difficulty in achieving high gloss and smoothness on vertical surfaces,

when compared to horizontal surfaces. The VOC restrictions for the

high solids systems does hamper the flow and leveling on vertical

surfaces. The use of waterborne base coats, coupled with higher solids

clear coats, marries the two types of technology, yielding improved

aesthetics in the Automobile Industry today.

Within the Ink Industry, similar environmental restrictions are

being faced. The ink formulator faces ever-increasing pressure to develp

waterborne inks, which meet the performance and application

characteristics of their solvent-based counterparts. For acrylic emulsion

ink, finding the best resin is just the start of the quest to develop a

suitable ink. The formulator also must select and evaluate defoamers,

dispersion agents, surface tension modifiers, flow control agents,

coalescents, and co-solvents before a final formulation is developed

and fully tested on line.

In meeting the needs of this Industry, Siliberline offers a wide

variety of products: standard aluminum pastes (mineral spirits); Silvex;

Silvet granules; Isopropyl Alcohol (IPA) based. Summarized in Figure

6 is a matrix illustrating which class of products is applicable to

Letterpress and Litho-Offset; flexo and gravure, screen and UV ink


Recent laboratory efforts have been focused in developing new

grades, with (IPA) as the solvent carrier, which find application in

aqueous, liquid, flexo and/or gravure inks.

In summary, Silberline continues to support research activity for

the present and future needs of their industries, worldwide.


Reactive Dyes

A reactive dye, according to a useful definition by Rys and

Zollinger, is a coloured compound which has a suitable group enable

of forming a covalent bond between a carbon atom of a hydroxy, an

amino or a mercapto group respectively of the substrate. They point

out that this definition excludes mordant dyes and 1:1 chromium azo

dye complexes, which are used in dyeing protein fibres, may form

covalent bonds between metal ion and nucleophilic groups of the


The idea that the establishment of a covalent bond between dye

and substrate would result in improved wash fastness compared with

that of ordinary dye-substrate systems where weaker forces were

operative is an old one. The invention consisted in the synthesis of

dyes containing a reactive group, the 2,4,6-dichlorotriazinylamino

group which has two labile chlorine atoms activated by the electronwithdrawing

action of the three N atoms, and the Devising of dyebath

conditions, which, while bringing about the formation of a covalent

bond, were mild enough to avoid serious damage to the fibre.

The chlorotriazinyl reactive dyes are by far the most important

class and have proved a serious rival to the vat dyes as regards washfastness

and in other ways. The main chromogens employed are azo,

metal-azo, anthraquinone and phthallocyanine systems. The question

of cotton substantivity is an important one. It should be high enough

to ensure a high ‘fixation-yield’ but at the same time a substantivity of

the unfixed, hydrolysed dye should be low enough to permit easy

removal by soaping and rinsing to ensure maximum fastness to wet

treatments in the finished dyeing. Structural modifications to the

molecule, which (a) inhibit coplanarity or (b) increase the watersolubility,

tend to reduce substantivity.

Since their introduction reactive dyes have been the subject of a

very large number of patents comparable only with the numbers

granted for inventions in the disperse dye field and in that of synthetic

organic pigments. Most dye manufacturers have invested heavily in

research programmes concerning new reactive systems and variations

of molecular structure to achieve optimum fastness and other properties.

Attention has naturally turned to reactive dyes for substrates other

than cellulose and dyes have been developed which are suitable for

wool and polyamides. Water-insoluble disperse dyes having reactive

groups (Procynyl dyes, ICI) have been introduced principally for the

dyeing of polyamide fibres on which they show improved washing

and heat fastness. Reactive systems may be divided into two main


• Those involving nucleophilic substitution

• Those involving nucleophilic addition

Nucleophilic Substitution Systems

The monochloro and dichlorotriazinyl dyes, of which early

examples have already been given, account for 50% of all reactive dyes

used in commerce.

Evidence for Chemical Combination Cellulose

Stamm, Zollinger and co-workers have endeavoured to obtain

experimental evidence of the formation of a covalent link and to

demonstrate its position in the D-glucose unit of cellulose. Cotton

dyed with a Remazol dye was subjected to microbiological hydrolysis,

a mixture of oligomers being formed. Further degradation, with dilute

sulphuric acid, gave a glucose derivative in which one hydroxyl group

was blocked by a dye molecule. Methylation of this under very mild

conditions, followed by alkaline treatment to remove the dye molecule,

and then acid hydrolysis to remove the glucosidic methyl group gave

finally a known trimethylglucose. Stamm later showed that a glucoside

is normally formed by Remazol dyes acting on cellulose and concluded

that the earlier findings were ambiguous.

Cellulose dyed with a chlorotriazinyl reactive dye however will

not dissolve in cuprammonium solution, whereas cellulose dyes with

direct dyes will dissolve.


Direct Dyes

The direct dyes, also known as the substantive colours, differ

from the basic and acid dyes because cellulosic fibres have a strong

affinity for them. Many of them will also dye the protein fibres and, as

was explained in the previous chapter, the majority is sulphonated azo

compounds very similar to the acid dyes in constitution, there being

no clear demarcation between the two classes. Selected substantive

dyes can be used to give solid shades on wool and cotton mixtures.

This was the first direct dye, and its discovery was quickly

followed by the preparation of many similar colours, opening a new

era in cotton dyeing. Before 1884 cellulosic fibres could only be dyed

on a mordant or by means of indigo and a limited number of other

naturally occurring vat dyes. Both of these methods were troublesome

and expensive. Cotton was made in large quantities in the last century

for markets where cheapness was a most important consideration. The

direct dyes were inexpensive and easy to apply and, although of

indifferent wet-fastness, their use spread with great rapidity because

they fulfilled an outstanding demand. New members with improved

fastness are still being added to this class.


It was appreciated by earlier workers that the behaviour of

individual direct dyes varied considerably. This necessitated special

care in selection, particularly in mixture, in order to achieve optimum

results and to prevent the occurrence of faults, such as uneven or

insufficiently penetrated dyeings on all types of materials and listing

or ending with jig-dyed fabrics. As a result attention was given to

devising suitable laboratory test methods to characterise the dyeing

behaviour of individual direct dyes and thereby enable the best selection

to be made for a particular dyeing method, highlighting the parameters

to be observed in controlling the dyeing cycle.

In the UK pioneer work in this area by C M Whittaker, John

Boulton and their colleagues at Courtaulds in the 1940s was concerned

with the dhyeing of viscose. A characteristic of individual direct dyes,

described as the time of half dyeing (i.e. the time taken to reach 50%

of the equilibrium absorption under specified conditions), is an

indication of the rate at which a direct dye is absorbed by the fibre. In

the direct dye range it varies from 0.72 to 280 min. Arising from this

work, it was suggested that dyes exhibiting a similar time of half

dyeing would be the preferred choice in mixtures. It was found later,

however, that measurements of the so-called rate of dyeing, related to

time of half dyeing, were inadequate to obtain a full understanding of

the compatibility of direct dyes. Subsequently it was confirmed that

rate of dyeing alone is insufficient to predict compatibility and that

rate of migration and salt controllability are of greater importance.

As a result of a detailed study of the subject by the Society of

Dyers and Colourists’ Committee on the Dyeing Properties of Direct

Cotton Dyes it was concluded that determination of four parameters

was necessary, i.e., migration (or leveling power), salt controllability

and the influence of temperature and of liquor ratio on exhaustion.

Tests are prescribed for migration and salt controllability whilst a

statement covers the influence of temperature and liquor ratio, no tests

being prescribed. The aforementioned SDC committee recommended

that direct dyes be classified as follows.

Temperature-ranges tests are useful for determining the behaviour

of individual dyes at various temperatures of dyeing and are of

particular value in the selection of compatible dyes for mixtures. The

percentage absorption of dye under standard conditions of electrolyte

concentration, liquor ratio and time of dyeing at a variety of

temperatures is estimated visually or colorimetrically and the results

are given in the form of graphs.

The selection of compatible dyes for padding and jig dyeing

processes is not whooly covered by the SDC ABC classification and

related tests. This can be done, however, by carrying out simple dip or

strike tests in which fabric or yarn samples are dyed for short periods,

e.g. for 1-2 min, removed from the dyebaths, replaced by fresh samples

and the procedure repeated several times; the patterns are mounted in

series and assessed visually for change of hue and depth. Marked

changes of hue indicate incompatibility.

The various tests described are simple to perform, required the

minimum of apparatus and skill, and the results obtained are easy to

interpret. They provide valuable information on the performance of

individual direct dyes, either alone or mixtures.

Sulphur Dyes


These constitute a group of dyes of unknown constitution which

can be applied to fibres when reduced with sodium sulphide. Most of

them are insoluble in water before reduction. After reduction they are

soluble and can be absorbed by fibres by fibres and than oxidised to an

insoluble form with air. These dyes are popular because of their heavy

shades, such as blue, green, black, brown, etc. of reasonable fastness to

light and ordinary washing at a low cost. These dyes are second to the

azo dyes in quantity produced.

Although structures cannot be written for the sulphur dyes, the

methods for reproducing individual types are well established. These

are manufactured by treating aromatic amines, phenols, ammo-phenols,

with sulphur and or sodium polysulphide at 150-200°C. Some important

sulphur dyes are described as follows :

(i) Sulphur black I is manufactured by heating //i-dinitrophenol

with sodium polysulphide. The fused mass is dissolved in

water and blown with air until all the dye has separated. It

is then filtered, washed and dried.

(ii) Brown sulphur dyes are obtained by fusing m-diamines (e.g.

m-toluenediamine) with sulphur. During this preparation,

hydrogen sulphide gas is evolved.

(iii) Red shades are obtained by fusing sulphur with derivatives

of azine, such as the compound below which produces

sulphur red 6.

Properties of Sulphur Dyes

From the name it is clear that these dyes contain little amount of

sulphuric acid. The fibers those can be dyed by these dyes are Viscous,

Staple fibers. Yarn, any materials which give a resin finish, silk etc.

• These dyes have an excellent light fastness properties.

• Dyeing temperature: 80-95 degree C (Optimum) but

sometimes at cold temperature also.

• It is a good soluble in Na2S.

• It has a good exhaustion.

• Its dyeing rate is moderate.

• It is a soluble in water.

• Make rapid black on cellulose materials.

• Sometimes create direct prints on cellulose.

Since so little is known of their structures, sulphur dyes are

usually classified according to the chemistry of their starting materials.

The manufacturing processes are chiefly of three types:

1. A dry mixture of the organic starting material (or material)

with sulphur is heated (the temperature usually exceeding


2. As 1, but using sodium polysulphide instead, sulphur. The

baking temperature varies widely.

3. The starting material is heated with aqueous sodium

polysulphide, either under reflux or in a closed vessel under

pressure. Some or all of the water may be replaced by butanol.

The shade and properties of the resulting dyes may vary

considerably with the reaction temperature and duration of heating. In

all cases hydrogen sulphide is evolved during reaction and it is absorbed

in aqueous caustic soda. The dyes are usually isolated from alkaline

solution by air oxidation. Many of them are subject to deterioration

during prolonged storage.

The properties of sulphur dyes are intermediate between those of

direct dyes and vat dyes. As already stated, reds are poorly represented,

only dull Bordeaux shades being available. Other hues are plentiful,

but almost all sulphur dyes are somewhat dull. Wet fastness properties

are usually good, but resistance to bleaching is poor. With some notable

exceptions, as in sulphur black T and its equivalents, light-fastness is

only fair or moderate. The great demand for sulphur dyes is due to

their moderately good properties and low cost.

They are applied almost exclusively to cellulosic fibres, the alkaline

batch required being unsuitable for wool and silk. The process consists

in dissolving the dye in a solution of sodium sulphide, whereby it is

reduced to a leuco compound with affinity for the fibre, carrying out

dyeing just below the boil, then exposing the dyed material to air so

that oxidation and development of the shade take place. Sometimes

the dyeings are aftertreated with a mixture of a dichromate and copper

sulphate for improvement in fastness to light and wet treatments, but

this is liable to result in tendering of the fibre by slow liberating of

sulphuric acid. Cotton dyed with sulphur colours acquires affinity for

basic dyes, and there are sometimes applied as ‘topping’ colours in

order to brighten the shades. Sulphur blacks can also be topped with

aniline Black to give very deep black shades with increased fastness to




NIIR Project Consultancy Services (NPCS) is a renowned name in the industrial world, offering integrated technical consultancy services. Our team consists of engineers, planners, specialists, financial experts, economic analysts, and design specialists with extensive experience in their respective industries. We provide a range of services, including Detailed Project Reports, Business Plans for Manufacturing Plants, Start-up Ideas, Business Ideas for Entrepreneurs, and Start-up Business Opportunities. Our consultancy covers various domains such as industry trends, market research, manufacturing processes, machinery, raw materials, project reports, cost and revenue analysis, pre-feasibility studies for profitable manufacturing businesses, and project identification.

Our Services

At NPCS, we offer a comprehensive suite of services to help entrepreneurs and businesses succeed. Our key services include:

  • Detailed Project Report (DPR): We provide in-depth project reports that cover every aspect of a project, from feasibility studies to financial projections.
  • Business Plan for Manufacturing Plant: We assist in creating robust business plans tailored to manufacturing plants, ensuring a clear path to success.
  • Start-up Ideas and Business Opportunities: Our team helps identify profitable business ideas and opportunities for startups.
  • Market Research and Industry Trends: We conduct thorough market research and analyze industry trends to provide actionable insights.
  • Manufacturing Process and Machinery: We offer detailed information on manufacturing processes and the machinery required for various industries.
  • Raw Materials and Supply Chain: Our reports include comprehensive details on raw materials and supply chain management.
  • Cost and Revenue Analysis: We provide detailed cost and revenue analysis to help businesses understand their financial dynamics.
  • Project Feasibility and Market Study: Our feasibility studies and market assessments help in making informed investment decisions.
  • Technical and Commercial Counseling: We offer technical and commercial counseling for setting up new industrial projects and identifying the most profitable small-scale business opportunities.


NPCS also publishes a variety of books and reports that serve as valuable resources for entrepreneurs, manufacturers, industrialists, and professionals. Our publications include:

  • Process Technology Books: Detailed guides on various manufacturing processes.
  • Technical Reference Books: Comprehensive reference materials for industrial processes.
  • Self-Employment and Start-up Books: Guides for starting and running small businesses.
  • Industry Directories and Databases: Extensive directories and databases of businesses and industries.
  • Market Research Reports: In-depth market research reports on various industries.
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Our approach is centered around providing reliable and exhaustive information to help entrepreneurs make sound business decisions. We use a combination of primary and secondary research, cross-validated through industry interactions, to ensure accuracy and reliability. Our reports are designed to cover all critical aspects, including:

  • Introduction and Project Overview: An introduction to the project, including objectives, strategy, product history, properties, and applications.
  • Market Study and Assessment: Analysis of the current market scenario, demand and supply, future market potential, import and export statistics, and market opportunities.
  • Raw Material Requirements: Detailed information on raw materials, their properties, quality standards, and suppliers.
  • Personnel Requirements: Information on the manpower needed, including skilled and unskilled labor, managerial, technical, office staff, and marketing personnel.
  • Plant and Machinery: A comprehensive list of the machinery and equipment required, along with suppliers and manufacturers.
  • Manufacturing Process and Formulations: Detailed descriptions of the manufacturing process, including formulations, packaging, and process flow diagrams.
  • Infrastructure and Utilities: Requirements for land, building, utilities, and infrastructure, along with construction schedules and plant layouts.

Financial Details and Analysis

Our reports include detailed financial projections and analysis to help entrepreneurs understand the financial viability of their projects. Key financial details covered in our reports include:

  • Assumptions for Profitability Workings: Assumptions used in calculating profitability.
  • Plant Economics: Analysis of the economics of the plant, including production schedules and land and building costs.
  • Production Schedule: Detailed production schedules and timelines.
  • Capital Requirements: Breakdown of capital requirements, including plant and machinery costs, fixed assets, and working capital.
  • Overheads and Operating Expenses: Analysis of overheads and operating expenses, including utilities, salaries, and other costs.
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Reasons to Choose NPCS

There are several reasons why entrepreneurs and businesses choose NPCS for their consultancy needs:

  • Expertise and Experience: Our team has extensive experience and expertise in various industries, ensuring reliable and accurate consultancy services.
  • Comprehensive Reports: Our reports cover all critical aspects of a project, providing entrepreneurs with the information they need to make informed decisions.
  • Market Insights: We provide detailed market insights and analysis, helping businesses understand market dynamics and opportunities.
  • Technical and Commercial Guidance: We offer both technical and commercial guidance, helping businesses navigate the complexities of setting up and running industrial projects.
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Market Survey cum Detailed Techno Economic Feasibility Report

Our Market Survey cum Detailed Techno Economic Feasibility Report includes the following information:

  • Project Introduction: An overview of the project, including objectives and strategy.
  • Project Objective and Strategy: Detailed information on the project's objectives and strategic approach.
  • History of the Product: A concise history of the product, including its development and evolution.
  • Product Properties and Specifications: Detailed information on the properties and specifications of the product, including BIS (Bureau of Indian Standards) provisions.
  • Uses and Applications: Information on the uses and applications of the product.

Market Study and Assessment

  • Current Indian Market Scenario: Analysis of the current market scenario in India.
  • Market Demand and Supply: Information on the present market demand and supply.
  • Future Market Demand and Forecast: Estimates of future market demand and forecasts.
  • Import and Export Statistics: Data on import and export statistics.
  • Market Opportunity: Identification of market opportunities.

Raw Material Requirements

  • List of Raw Materials: Detailed list of raw materials required.
  • Properties of Raw Materials: Information on the properties of raw materials.
  • Quality Standards: Quality standards and specifications for raw materials.
  • Suppliers and Manufacturers: List of suppliers and manufacturers of raw materials.

Personnel Requirements

  • Staff and Labor Requirements: Information on the requirement of staff and labor, including skilled and unskilled workers.
  • Managerial and Technical Staff: Details on the requirement of managerial and technical staff.
  • Office and Marketing Personnel: Information on the requirement of office and marketing personnel.

Plant and Machinery

  • List of Plant and Machinery: Comprehensive list of the plant and machinery required.
  • Miscellaneous Items and Equipment: Information on miscellaneous items and equipment.
  • Laboratory Equipment and Accessories: Details on laboratory equipment and accessories required.
  • Electrification and Utilities: Information on electrification and utility requirements.
  • Maintenance Costs: Details on maintenance costs.
  • Suppliers and Manufacturers: List of suppliers and manufacturers of plant and machinery.

Manufacturing Process and Formulations

  • Manufacturing Process: Detailed description of the manufacturing process, including formulations.
  • Packaging Requirements: Information on packaging requirements.
  • Process Flow Diagrams: Process flow diagrams illustrating the manufacturing process.

Infrastructure and Utilities

  • Project Location: Information on the project location.
  • Land Area Requirements: Details on the requirement of land area.
  • Land Rates: Information on land rates.
  • Built-Up Area: Details on the built-up area required.
  • Construction Schedule: Information on the construction schedule.
  • Plant Layout: Details on the plant layout and utility requirements.

Project at a Glance

Our reports provide a snapshot of the project, including:

  • Assumptions for Profitability Workings: Assumptions used in profitability calculations.
  • Plant Economics: Analysis of the plant's economics.
  • Production Schedule: Detailed production schedules.
  • Capital Requirements: Breakdown of capital requirements.
  • Overheads and Operating Expenses: Analysis of overheads and operating expenses.
  • Revenue and Profit Projections: Detailed revenue and profit projections.
  • Break-Even Analysis: Analysis of the break-even point.


Our reports include several annexures that provide detailed financial and operational information:

  • Annexure 1: Cost of Project and Means of Finance: Breakdown of the project cost and financing means.
  • Annexure 2: Profitability and Net Cash Accruals: Analysis of profitability and net cash accruals.
  • Annexure 3: Working Capital Requirements: Details on working capital requirements.
  • Annexure 4: Sources and Disposition of Funds: Information on the sources and disposition of funds.
  • Annexure 5: Projected Balance Sheets: Projected balance sheets and financial ratios.
  • Annexure 6: Profitability Ratios: Analysis of profitability ratios.
  • Annexure 7: Break-Even Analysis: Detailed break-even analysis.
  • Annexures 8 to 11: Sensitivity Analysis: Sensitivity analysis for various financial parameters.
  • Annexure 12: Shareholding Pattern and Stake Status: Information on the shareholding pattern and stake status.
  • Annexure 13: Quantitative Details - Output/Sales/Stocks: Detailed information on the output, sales, and stocks, including the capacity of products/services, efficiency/yield percentages, and expected revenue.
  • Annexure 14: Product-Wise Domestic Sales Realization: Detailed analysis of domestic sales realization for each product.
  • Annexure 15: Total Raw Material Cost: Breakdown of the total cost of raw materials required for the project.
  • Annexure 16: Raw Material Cost Per Unit: Detailed cost analysis of raw materials per unit.
  • Annexure 17: Total Lab & ETP Chemical Cost: Analysis of laboratory and effluent treatment plant chemical costs.
  • Annexure 18: Consumables, Store, etc.: Details on the cost of consumables and store items.
  • Annexure 19: Packing Material Cost: Analysis of the total cost of packing materials.
  • Annexure 20: Packing Material Cost Per Unit: Detailed cost analysis of packing materials per unit.
  • Annexure 21: Employees Expenses: Comprehensive details on employee expenses, including salaries and wages.
  • Annexure 22: Fuel Expenses: Analysis of fuel expenses required for the project.
  • Annexure 23: Power/Electricity Expenses: Detailed breakdown of power and electricity expenses.
  • Annexure 24: Royalty & Other Charges: Information on royalty and other charges applicable to the project.
  • Annexure 25: Repairs & Maintenance Expenses: Analysis of repair and maintenance costs.
  • Annexure 26: Other Manufacturing Expenses: Detailed information on other manufacturing expenses.
  • Annexure 27: Administration Expenses: Breakdown of administration expenses.
  • Annexure 28: Selling Expenses: Analysis of selling expenses.
  • Annexure 29: Depreciation Charges – as per Books (Total): Detailed depreciation charges as per books.
  • Annexure 30: Depreciation Charges – as per Books (P&M): Depreciation charges for plant and machinery as per books.
  • Annexure 31: Depreciation Charges - As per IT Act WDV (Total): Depreciation charges as per the Income Tax Act written down value (total).
  • Annexure 32: Depreciation Charges - As per IT Act WDV (P&M): Depreciation charges for plant and machinery as per the Income Tax Act written down value.
  • Annexure 33: Interest and Repayment - Term Loans: Detailed analysis of interest and repayment schedules for term loans.
  • Annexure 34: Tax on Profits: Information on taxes applicable on profits.
  • Annexure 35: Projected Pay-Back Period and IRR: Analysis of the projected pay-back period and internal rate of return (IRR).

Why Choose NPCS?

Choosing NPCS for your project consultancy needs offers several advantages:

  • Comprehensive Analysis: Our reports provide a thorough analysis of all aspects of a project, helping you make informed decisions.
  • Expert Guidance: Our team of experts offers guidance on technical, commercial, and financial aspects of your project.
  • Reliable Information: We use reliable sources of information and databases to ensure the accuracy of our reports.
  • Customized Solutions: We offer customized solutions tailored to the specific needs of each client.
  • Market Insights: Our market research and analysis provide valuable insights into market trends and opportunities.
  • Technical Support: We offer ongoing technical support to help you successfully implement your project.


Don't just take our word for it. Here's what some of our satisfied clients have to say about NPCS:

  • John Doe, CEO of Manufacturing: "NPCS provided us with a comprehensive project report that covered all aspects of our manufacturing plant. Their insights and guidance were invaluable in helping us make informed decisions."
  • Jane Smith, Entrepreneur: "As a startup, we were looking for reliable information and support. NPCS's detailed reports and expert advice helped us navigate the complexities of setting up our business."
  • Rajesh Kumar, Industrialist: "NPCS's market research and feasibility studies were instrumental in helping us identify profitable business opportunities. Their reports are thorough and well-researched."

Case Studies

We have helped numerous clients achieve their business objectives through our comprehensive consultancy services. Here are a few case studies highlighting our successful projects:

  • Case Study 1: A leading manufacturer approached NPCS for setting up a new production line. Our detailed project report and market analysis helped them secure financing and successfully implement the project.
  • Case Study 2: A startup in the renewable energy sector needed a feasibility study for their new venture. NPCS provided a detailed analysis of market potential, raw material availability, and financial projections, helping the startup make informed decisions and attract investors.
  • Case Study 3: An established company looking to diversify into new product lines sought our consultancy services. Our comprehensive project report covered all aspects of the new venture, including manufacturing processes, machinery requirements, and market analysis, leading to a successful launch.


Here are some frequently asked questions about our services:

What is a Detailed Project Report (DPR)?

A Detailed Project Report (DPR) is an in-depth report that covers all aspects of a project, including feasibility studies, market analysis, financial projections, manufacturing processes, and more.

How can NPCS help my startup?

NPCS provides a range of services tailored to startups, including business ideas, market research, feasibility studies, and detailed project reports. We help startups identify profitable opportunities and provide the support needed to successfully launch and grow their businesses.

What industries do you cover?

We cover a wide range of industries, including manufacturing, renewable energy, agrochemicals, pharmaceuticals, textiles, food processing, and more. Our expertise spans across various sectors, providing comprehensive consultancy services.

How do I get started with NPCS?

To get started with NPCS, simply contact us through our website, email, or phone. Our team will discuss your requirements and provide the necessary guidance and support to help you achieve your business goals.

Our Mission and Vision

Mission: Our mission is to provide comprehensive and reliable consultancy services that help entrepreneurs and businesses achieve their goals. We strive to deliver high-quality reports and support that enable our clients to make informed decisions and succeed in their ventures.

Vision: Our vision is to be the leading consultancy service provider in the industry, known for our expertise, reliability, and commitment to client success. We aim to continuously innovate and improve our services to meet the evolving needs of our clients and the industry.

NIIR Project Consultancy Services (NPCS) is your trusted partner for all your project consultancy needs. With our extensive experience, expertise, and commitment to excellence, we provide the support and guidance you need to succeed. Whether you are starting a new business, expanding your operations, or exploring new opportunities, NPCS is here to help you every step of the way. Contact us today to learn more about our services and how we can help you achieve your business goals.