Detailed Project Profiles on Dairy & Dairy Products (Dairy Industry, Dairy Packaging, Dairy Farming & Dairy Products, Chocolate Confectionery Plant, Cheese Analogue, Milk Processing, Skimmed Milk Powder & UHT Milk Plant) (3rd Edn.)# ( New Arrival ) ( ) ( ) ( ) ( )
Author NPCS board ISBN 9788195577545
Code ENI16 Format Hardcover
Price: Rs 2595   2595 US$ 70   70
Pages: 244 Published 2022
Publisher Niir Project Consultancy Services
Usually Ships within 5 days

***********Limited Edition- available in Photostat Version Only************


Dairy products, milk, and milk-based foods such as butter, cheese, ice cream, yoghurt, and condensed and dried milk are all examples of dairy products. Milk has been utilized by humans to supply both fresh and storable nutritious foods from the beginning of recorded history. Almost half of the milk produced in some countries is eaten as fresh pasteurized whole, low-fat, or skim milk. The majority of milk, on the other hand, is processed into more stable dairy products that are sold all over the world, such as butter, cheese, dry milks, ice cream, and condensed milk.

Cream is a dairy product made from the higher-fat layer of milk that is skimmed off before homogenization. The fat in homogenized milk rises to the top because it is less dense. This process is enhanced in the industrial manufacture of cream by centrifuges known as "separators." It is sold in many grades in several countries, depending on the overall butterfat percentage. It includes significant levels of saturated fat and can be dried to a powder for transportation to distant markets. To distinguish it from cream skimmed from whey, a by-product of cheese production, cream skimmed from milk is referred to as "sweet cream." Whey cream is lower in fat and has a saltier, tangier, and "cheesy" flavour.

Butter is a dairy product created from churned cream's fat and protein components. At room temperature, it's a semi-solid emulsion made up of approximately 80% butterfat. It can be used as a spread at room temperature, melted as a condiment, and as an ingredient in baking, sauce making, pan frying, and other cooking methods.

Yogurt, sometimes known as yoghurt, yogourt, or yoghourt, is a dairy product made from the fermentation of milk by bacteria. Yogurt cultures are the bacteria that are used to manufacture yoghurt. These bacteria make lactic acid by fermenting carbohydrates in milk, which reacts with milk protein to give yoghurt its texture and acidic flavour. The most frequent milk used to produce yoghurt is cow's milk.

Cheese is a dairy product made by coagulating the milk protein casein into a variety of flavours, textures, and shapes. It is made out of proteins and fat from cow’s milk. To force the casein to coagulate, the milk is frequently acidified and enzymes such as rennet or bacterial enzymes with similar activity are added. After that, the solid curds are separated from the liquid whey and squeezed into cheese. Aromatic moulds can be found on the rind, outer layer, or throughout some cheeses.

Custard is a term used to describe a range of culinary preparations made with sweetened milk, cheese, or cream that has been thickened with an egg or egg yolk, as well as flour, corn starch, or gelatin. Custard can range in viscosity from a thin pouring sauce to a thick pastry cream used to fill éclairs, depending on the recipe. Custards are most commonly found in custard desserts or dessert sauces, and typically contain sugar and vanilla; however, savory custards, such as those found in quiche, are also widespread.

The average dairy cow produced less than 1,500 liters of milk per year in the early 1800s. One cow currently produces an average of 6,500 liters of milk per year, with some cows producing up to 10,000 liters, thanks to developments in animal nutrition and selective breeding. While the Holstein-Friesian cow produces the most milk, other breeds such as Ayrshire, Brown Swiss, Guernsey, and Jersey are noted for providing milk with more fat, protein, and total solids, despite producing less.

Milk contains a variety of proteins, depending on what is needed to keep the young of the species alive. These proteins boost the nutritional value of milk and other dairy products while also providing certain properties that are useful in a variety of processing procedures. Casein is a key milk protein that exists as a multi-subunit protein complex that is spread throughout the fluid phase of milk. The casein complexes are broken under specific conditions, resulting in curdling of the milk. The separation of milk proteins into two separate phases, a solid phase and a liquid phase, occurs during curdling.

Many vitamins can be found in milk. The vitamin C (ascorbic acid) content, on the other hand, is quickly destroyed by heat during pasteurization. UV irradiation causes vitamin D to develop spontaneously in milk fat, but not in sufficient amounts to meet human nutritional needs. The fat-soluble vitamins A and D are regularly added to beverage milk. It is necessary by law in the United States to fortify skim milk and low-fat milk with vitamin A (in water-soluble emulsified formulations).

The global dairy products market is expected to grow at a CAGR of 5.2%. Milk production is one of the most important enterprises in agriculture sector and dairy products are an essential staple food for majority of the population, making a significant contribution to dietary intake and accounting for ~10-15% of household expenditure on food. In coming years, milk products industry is poised to have a positive impact on the global food industry. The factors such as rising populations along with urbanization, changing diets, growing technological advancements in dairy processing, and rising innovation are increasing the demand for dairy and dairy products across the globe.

The slowdown in dairy industry growth is extremely concerning in light of rising demand driven by a bigger population, higher incomes, and increased health consciousness. Milk demand is expected to surpass 180 million tones, according to the National Dairy Development Board (NDDB).

The world's population is rapidly increasing. The Population Reference Bureau (PRB) estimates that the world human population will expand at a rate of 1.1 percent per year. The world's population is predicted to grow by 33% as a result of this. As the world's population grows, so does the demand for food. Increased urbanization is associated with increased population density, which has historically resulted in higher personal income and demand for dairy products. As diets have become richer and more diverse, per capita consumption of milk and milk products has increased dramatically. Milk and milk products are a good source of a variety of vital micronutrients as well as high-quality protein. Milk and milk products may become a more prevalent source of protein in the future, propelling the expansion of the global dairy products market, due to the world's growing population and increasing demand for high nutritious products.

The book covers a wide range of topics connected to Dairy Industry, Dairy Packaging, Dairy Farming & Dairy Products, Chocolate Confectionery Plant, Cheese Analogue, Milk Processing, Skimmed Milk Powder & UHT Milk Plant, BIS Specifications, as well as their manufacturing processes and plant economics.

A thorough guide on Dairy and Dairy Products manufacture and entrepreneurship. This book is a one-stop shop for everything you need to know about the Dairy and Dairy Products, which is ripe with opportunity for producers, merchants, and entrepreneurs. This is the only book that covers the process of making commercial Dairy and Dairy Products. From concept through equipment procurement, it is a veritable feast of how-to information.

1)      DAIRY INDUSTRY

a)      INTRODUCTION

b)      MILK COMPOSITION

c)       PROPERTIES OF MILK

d)      STANDARDISATION OF WHOLE MILK AND CREAM

e)      DAIRY PRODUCTS

f)       SIGNIFICANCE OF MILK AND DAIRY PRODUCTS FOR HUMANS

g)      MILK TESTING PROCEDURE

2)      DAIRY PACKAGING

a)      INTRODUCTION

b)      ASEPTIC PACKAGING

c)       ADVANTAGES OF ASEPTIC PACKAGING TECHNOLOGY

d)      ADVANTAGES OF ASEPTICALLY PROCESSED MILK ARE

e)      STERILISATION OF ASEPTIC PACKAGING MATERIALS AND EQUIPMENT

f)       TYPES OF ASEPTIC PACKS

g)      MODIFIED ATMOSPHERE PACKAGING

3)      Dairy Farming

a)      INTRODUCTION

b)      USE OF MILK

c)       B.I.S. SPECIFICATIONS

d)      COMPOSITION OF MILK

e)      PHYSICAL CHARACTERISTICS OF MILK

f)       PROPERTIES OF MILK

g)      Breeds of Indian Cattle

h)      CATTLE FEED

i)        Feeding Practices of Dairy Cattle

j)        Cattle Disease and Treatment

k)      MILKING PROCESS

l)        EFFLUENT TREATMENT PLANT

m)    Cattle Housing

4)      DAIRY FARMING & DAIRY PRODUCTS

a)      INTRODUCTION

b)      Required Skill Activities in Dairy Farm

c)       Types of Cattle Breeds

d)      Properties of Dairy Products

e)      Benefits of A2 Products

f)       Products Specification

g)      B.I.S. Specifications

h)      Housing of New Born Calves

i)        Floor Space Requirement PerAnimal

j)        Housing for Lactating Animals

k)      Feeding Practices of Dairy Cattle

l)        Classification of Feed Stuffs

m)    Feeding Dairy Cattle

n)      Manufacturing Process of Cattle Feed

o)      Process Flow Diagram of Cattle Feed

p)      Cattle Disease and Treatment

q)      MILK

r)       Manure

s)       Layout of Dairy Farm

t)       PLANT ECONOMICS

5)      Chocolate Confectionery Plant

a)      Introduction

b)      Composition of Products

c)       Types of Product

d)      Uses of Products

e)      Health Benefit of Products

f)       B.I.S. Specifications

g)      Composition & Different Contents of Chocolates Products

h)      Chocolate Manufacturing Process

i)        Process Flow Diagram

j)        Toffee Manufacturing Process

k)      Process Flow Diagram

l)        Candy Manufacturing Process

m)    Process Flow Diagram

n)      Wafers Manufacturing Process

o)      Process Flow Diagram

p)      PLANT ECONOMICS

6)      Cheese Analogue

a)      Introduction

b)      Uses

c)       Properties

d)      Applications and Advantages of Analogue Cheese Products

e)      B.I.S. Specifications

f)       Manufacturing Process

g)      Formulation

h)      Process Flow Diagram

i)        Sterilization

j)        PLANT ECONOMICS

7)       MILK PROCESSING (FLAVOURED MILK (CHOCOLATE), MILK IN POUCHES, CURDS, FLAVOURED YOGURT, GHEE, PANEER & BUTTER)

a)      Introduction

b)      Use & Applications of Milk

c)       Composition of Milk

d)      Physical Characteristics of Milk

e)      Properties of Milk

f)       Milk Product Details & Specifications

g)      Milk Processing Details

h)      Milk Processing Flow Diagrams

i)        Food Laws and Regulations

j)        Other Government Regulations

k)      PLANT ECONOMICS

8)      Skimmed Milk Powder

a)      Introduction

b)      Types of Milk

c)       Milk Composition/Constituents

d)      Specifications of the Products

e)      Properties

f)       Uses & Applications

g)      Storage Stability of Milk Powder

h)      Raw Material Details

i)        Manufacturing Process

j)        Process Flow Diagram

k)      PLANT ECONOMICS

9)       UHT MILK PLANT

a)      INTRODUCTION

b)      Types of Consumption

c)       Physical and Chemical Structure of Milk

d)      Milk Products and Productions Relationships

e)      Composition of Milk

f)       Additives and flavoring

g)      Milk Composition Analysis

h)      B.I.S. SPECIFICATIONS

i)        Manufacturing Process

j)        Process Flow Diagram

k)      PLANT ECONOMICS

ABOUT NPCS

 

NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.

 


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.

 

Our Approach:


• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.

 

Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR