The Complete Technology Book on Bakery Products Baking Science with Formulation & Production (Biscuit, Bagel, Bread, Gluten-Free Bread, Rusk, Cookie, Cracker, Pie Crusts, Cakes with Production Process, Machinery, Equipment Details and Factory Layout)
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The Complete Technology Book on Bakery Products Baking Science with Formulation & Production (Biscuit, Bagel, Bread, Gluten-Free Bread, Rusk, Cookie, Cracker, Pie Crusts, Cakes with Production Process, Machinery, Equipment Details and Factory Layout)

Author:

NIIR Board of Consultants & Engineers

ISBN:

9788193733974

Code:

NI61

Format:

paperback

Price (₹):

₹1875

Price (US$):

$150

Publisher:

NIIR PROJECT CONSULTANCY SERVICES

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5

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The Complete Technology Book on
Bakery Products
Baking Science with Formulation & Production
(Biscuit, Bagel, Bread, Gluten-Free Bread, Rusk, Cookie, Cracker, Pie Crusts, Cakes with Production Process, Machinery, Equipment Details and Factory Layout) 5th edition 
Bakery products refer to a wide range of baked goods that are typically made using flour as the main ingredient. These delicious treats come in various forms, such as cakes, cupcakes, bread, pastries, cookies, and more. They are usually made by combining flour with other ingredients such as sugar, butter, eggs, and flavorings, which are then baked to perfection. Bakery products have a universal appeal and are enjoyed by people of all ages and cultures. They are a staple in many households, providing a sweet and indulgent treat for special occasions or everyday enjoyment. The diversity of bakery products is vast, ranging from delicate pastries filled with creamy custard to crusty loaves of bread that make the perfect sandwich.
The global bakery products market size to be valued at USD 251.1 billion, expanding at a compound annual growth rate (CAGR) of 3.2%. Increasing consumption of ready-to-eat foods across the globe owing to hectic lifestyle is expected to fuel the product demand over the coming years. Growing preference for ethnic food along with the success of Thai and Mexican food in restaurants has resulted in increased demand for bakery products in Europe. The bakery industry has been experiencing significant growth and success in recent years. There are several reasons behind this booming industry. There has been a rise in consumer demand for healthier and high-quality baked goods. With the growing focus on wellness and clean eating, bakeries are now offering a variety of options that cater to different dietary needs, including gluten-free Bread.
This book consists of in-depth details about Bakery Products, Biscuit, Bagel, Bread, Gluten-Free Bread, Rusk, Cookie, Cracker, Pie Crusts, Cakes, Cupcakes, Doughnuts, Buns, Pizzas, and Icings with Production Process, Equipment Tools Information and also Factory Layouts. 
Profitable and viable business opportunities exist in the Bakery products sector. As a result, creating your own business is a good way to get into it. To learn more about Bakery products industry in depth, read this book. It will assist you in figuring out how to establish your own Bakery Business. Because of the increasing demand for Bakery products in today's market, it's a terrific method to earn money.



 

Contents

 

1.    Introduction

        1.1        History

        1.2        Principles of Baking

        1.3        Physical & Chemical Changes during Baking

                     1.3.1       Formation and Expansion of Gases

                     1.3.2       Trapping of the Gases in Air Cells

                     1.3.3       Gelatinization of Starches

                     1.3.4       Coagulation of Proteins

                     1.3.5       Evaporation of Some of the Water

                     1.3.6       Melting of Shortenings

                     1.3.7       Crust Formation and Browning

        1.4        Bakery Products Market

2.    How to Start a Bakery Business

        2.1        Steps to open a Successful Bakery Business

                     2.1.1       Create a Bakery Business Plan

                     2.1.2       Choose a Location for Bakery Business

                     2.1.3       Get All Licenses Required to Open a Bakery Business
in India

                     2.1.4       Get Manpower Required to Open a Bakery

                     2.1.5       Buy Equipment Needed to Start a Bakery Business

                     2.1.6       Design the Display Area of Bakery Business

                     2.1.7       Install a POS & Billing Software in Bakery

                     2.1.8       Do Right Marketing & Branding of Bakery Business

                     2.1.9       Decide on the Staff Uniform of Employees

                     2.1.10     Partnering with Online Food Aggregators

3.    Bakery Ingredients

        3.1        Introduction

        3.2        Baking Powder

        3.3        Baking Soda

        3.4        Eggs

        3.5        Fats and Oils

        3.6        Flour

                     3.6.1       Standard or Plain Flour

                     3.6.2       Self-Raising Flour

                     3.6.3       High Grade or “Strong” Flour

                     3.6.4       Pastry Flour

                     3.6.5       Wholemeal Flour

                     3.6.6       Bleached Flour

        3.7        Milk

        3.8        Salt

        3.9        Sugar

        3.10     Yeast

4.    Spices, Flavors and Colors

        4.1        Introduction

        4.2        Coloring Additives

        4.3        Uncertified Color Additives

                     4.3.1       Carotenoids

                     4.3.2       Caramel Colors

                     4.3.3       Carmine

                     4.3.4       Fruit and Vegetable Extracts

                     4.3.5       Riboflavin

                     4.3.6       Spices

                     4.3.7       Titanium Dioxide

        4.4        Certified Color Additives

        4.5        Natural and Artificial Flavors

                     4.5.1       Vanilla

                     4.5.2       Cacoa Products

        4.6        Spices and Herbs

                     4.6.1       General Considerations

                     4.6.2       Spices Used in Bakery Products

                                    4.6.2.1     Allspice

                                    4.6.2.2     Anise Seed

                                    4.6.2.3     Basil

                                    4.6.2.4     Caraway

                                    4.6.2.5     Cardamom

                                    4.6.2.6     Celery Seed

                     4.6.3       Cinnamon

                                    4.6.3.1     Cloves

                                    4.6.3.2     Coriander

                                    4.6.3.3     Dill Seed

                                    4.6.3.4     Fennel

                                    4.6.3.5     Fenugreek

                                    4.6.3.6     Garlic

                                    4.6.3.7     Ginger

                                    4.6.3.8     Mace

                                    4.6.3.9     Mint

                                    4.6.3.10   Nutmeg

                                    4.6.3.11   Paprika

                                    4.6.3.12   Pepper

                                    4.6.3.13   Saffron

                                    4.6.3.14   Sesame Seed

                                    4.6.3.15   Turmeric

5.    Cookie and Cracker Production

        5.1        Ingredients Handling

        5.2        Mixing

        5.3        Dough Relaxation and Fermentation

        5.4        Dough Machining and Forming

        5.5        Dough Relaxing

        5.6        Cutting Stage

        5.7        Scrap Return

        5.8        Salter or Sugar Sprinkling

        5.9        Rotary Molding

        5.10     Extruder-Dough Former

        5.11     Wire Cut

        5.12     Rout Press

        5.13     The Fruit Bar Co-Extruder

        5.14     Baking

        5.15     Direct-Fired Ovens, Gas Fired

        5.16     Convection (Indirect) Ovens

        5.17     Post Conditioning

        5.18     Secondary Processes

        5.19     Icings

        5.20     Enrobing

        5.21     Sandwiched Cookies and Crackers

        5.22     Biscuit Packaging

6.    Unleavened Bakery Products

        6.1        Introduction

        6.2        Pie Crusts

                     6.2.1       General Considerations

                     6.2.2       Types of Pie Crusts

                     6.2.3       Baked Pies

                                    6.2.3.1     Ingredients and Formulation Principles

                                    6.2.3.2     Practical Formulas and Procedures

                     6.2.4       Long-Flake Crust

                     6.2.5       Short-Flake Crust

                     6.2.6       Mealy Crust

                                    6.2.6.1     Variations

                                    6.2.6.2     Pate Brisée and Pate Sucrée

                                    6.2.6.3     Fillings and Washes

                     6.2.7       Pressed Crumb Crusts

                     6.2.8       Savory Pies

                     6.2.9       Fried Pies

                     6.2.10     Causes of Faults in Pie Crusts

        6.3        Strudel, Phyllo and Egg Rolls

        6.4        Unleavened Cookies

7.    Products of Bakery Industries

        7.1        Bread

        7.2        Raw Materials

                     7.2.1       Flour

                     7.2.2       Yeast

                     7.2.3       Water

                     7.2.4       Salt

                     7.2.5       Sugar

                     7.2.6       Bulk Solids

                     7.2.7       Flavourings

                     7.2.8       Enrichment

        7.3        Bread Manufacture

        7.4        Straight Dough Method

        7.5        Sponge Dough Method (Semi-Automatic)

                     7.5.1       Mixing and Fermentation

                     7.5.2       Make Up

                     7.5.3       Proofing and Baking

                     7.5.4       Cooling, Slicing and Wrapping

        7.6        Advantages and Disadvantages of Two Methods

        7.7        Automatic Process to Manufacture Bread

        7.8        Recipies for Breads

                     7.8.1       White Pan Bread

                     7.8.2       Milk Bread

                     7.8.3       Sweet Bread

                     7.8.4       Rice Bread

                     7.8.5       Closed Pan Bread

                     7.8.6       Egg Bread

                     7.8.7       French Bread

                     7.8.8       Rye Bread

                     7.8.9       Vienna Bread

                     7.8.10     Special Breads

                                    7.8.10.1   Date-Nut Bread

                                    7.8.10.2   Low Sodium Bread

                                    7.8.10.3   Cheese Bread

        7.9        Specification for Various Types of Breads

                     7.9.1       White Bread

        7.10     Other Requirements

                     7.10.1     Mass of the Bread

                     7.10.2     Wheat Meal Bread

                     7.10.3     Crust and Crumb

                     7.10.4     Bread Improver

        7.11     Biscuits

        7.12     Biscuit Raw Materials

                     7.12.1     Cereals

                     7.12.2     Sweetener

                     7.12.3     Shortening

                     7.12.4     Milk

                     7.12.5     Leavening Agents and Nutrients

                     7.12.6     Miscellaneous Products

        7.13     Manufacturing Process

        7.14     Recipes for Various Types of Biscuits

                     7.14.1     Arrowroot Biscuit

                     7.14.2     Shell Biscuits

                     7.14.3     Digestive Biscuits

                     7.14.4     Honey Comb or Crimp Biscuits

                     7.14.5     Almond Fruit Biscuits

                     7.14.6     Walnut Biscuits

                     7.14.7     Soda Biscuit

                     7.14.8     Coconut Biscuits

                     7.14.9     Nice Biscuits

                     7.14.10   Saltish Biscuits

                     7.14.11   Marie Biscuits

                     7.14.12   Ester Biscuits

                     7.14.13   Sandwich Type Biscuits

                     7.14.14   Cheese Biscuits

                     7.14.15   Rice Biscuits

                     7.14.16   Corn Flour Biscuits

                     7.14.17   Coffee Biscuits

                     7.14.18   Victoria Biscuits

                     7.14.19   Edinburg Biscuits

                     7.14.20   Snow Drop Biscuits

                     7.14.21   Luncheon Biscuits

                     7.14.22   Special Combination Wheat Biscuits

                     7.14.23   Simple All Purpose Biscuits

                     7.14.24   Soojee Biscuits

                     7.14.25   Special Nut Biscuits

                     7.14.26   Corn Flour Coconut Biscuit

                     7.14.27   Chocolate Vanilla Biscuit

                     7.14.28   Peppermint Cream Biscuits

        7.15     Biscuit Coatings

                     7.15.1     White Coating

                     7.15.2     Dark Chocolate Coating

                     7.15.3     Lemon Coating

                     7.15.4     Orange Coating

                     7.15.5     Malt Milk Coating

                     7.15.6     Few Points for Making Good Biscuits

        7.16     Cookies

        7.17     Basic Ingredients

                     7.17.1     Bonding materials or Toughers

                     7.17.2     Tenderizing materials

                     7.17.3     Floors

                     7.17.4     Shortening

                     7.17.5     Sugar

                     7.17.6     Lecithin

                     7.17.7     Milk

                     7.17.8     Eggs

                     7.17.9     Rotary Moulded Cookie

                     7.17.10   Cutting Machine Cookie

                     7.17.11   Wire Cut Cookie

                     7.17.12   Spread of the Cookies

        7.18     Equipments for the Manufacture of Cookies

                     7.18.1     Wire Cut Machine

                     7.18.2     Stamping and Rotary Catting Machines

                     7.18.3     Rotary Moulded Cookies

        7.19     Formula for Sugar Wafer Butter

                     7.19.1     Processing of Sugar Wafers

                     7.19.2     Coatings for Cookies

        7.20     Coatings for Cookies Enrobing

                     7.20.1     Vanilla Coating

                     7.20.2     Dark Chocolate

                     7.20.3     Dark Cocoa

                     7.20.4     Coconut

                     7.20.5     Peanut Coating

                     7.20.6     Pie Fillings

                     7.20.7     Fruit Fillings

                     7.20.8     Apple Pie Fillings

                     7.20.9     Cream Fillings

                     7.20.10   Procedure

                     7.20.11   Banana Cream Starch-based Gel Filling

                     7.20.12   Strawberry Flavoured Fillings

                     7.20.13   Cream Style Fillings

                     7.20.14   Procedure

                     7.20.15   Procedure

        7.21     Pie Crusts

                     7.21.1     The Flour

                     7.21.2     The Shortening

                     7.21.3     The Salt

                     7.21.4     Sugar

                     7.21.5     Flaky Crusts

                     7.21.6     Mealy Crusts

                     7.21.7     Processing

        7.22     Formulations and Procedures for Pie Crusts

                     7.22.1     Long Flake Pie Crusts

                     7.22.2     Dough for Fried Peas

                     7.22.3     Fruit Pie Dough

                     7.22.4     Mealy Crust Dough

                     7.22.5     Fried Pies

                     7.22.6     Faults in Pie Crusts

        7.23     Soda Crackers

                     7.23.1     Flour

                     7.23.2     Water

                     7.23.3     Shortening

                     7.23.4     Salt

                     7.23.5     Yeast Food

        7.24     Formulas for Soda Crackers

                     7.24.1     Fermentation

                     7.24.2     Manufacturing

                     7.24.3     Absorption

                     7.24.4     Salt

                     7.24.5     Sugars

                     7.24.6     Amylolytic Enzymes

        7.25     Cakes

                     7.25.1     The Flour

                     7.25.2     Sugar

                     7.25.3     Shortening

                     7.25.4     Egg

                     7.25.5     Milk

        7.26     Formulation Guidelines

        7.27     Cake Processing

        7.28     Common Faults in Cakes

                     7.28.1     Texture Defects

                     7.28.2     Defects of Crust Appearance

                     7.28.3     Too Low Volum

                     7.28.4     Irregular or Coarse Grain

        7.29     Various Types of Cakes

                     7.29.1     Ingredients

                     7.29.2     Process

                     7.29.3     Ingredients

                     7.29.4     Process

                     7.29.5     Ingredients

                     7.29.6     Process

                     7.29.7     Ingredients

                     7.29.8     Process

                     7.29.9     Corn Flour Cake

                     7.29.10   Process

                     7.29.11   Fruit Cake

                     7.29.12   Process

                     7.29.13   Rice Cake

                     7.29.14   Process

                     7.29.15   Yeast Cakes

                     7.29.16   Process

                     7.29.17   Petha Cake

                     7.29.18   Process

                     7.29.19   Maize Floor Cake

                     7.29.20   Process

                     7.29.21   Cream Cake

                     7.29.22   Process

                     7.29.23   Chocolate Cake

                     7.29.24   Directions

                     7.29.25   Cheese Cake

                     7.29.26   Directions

                     7.29.27   Sponge Cake

                     7.29.28   White Layer Cakes

                     7.29.29   Rich White Layer Cake

                     7.29.30   Universal Cake Mix

                     7.29.31   Process

                     7.29.32   Yellow Layer Cake

                     7.29.33   Yellow Layer Cake

                     7.29.34   Chocolate Cake

                     7.29.35   Devil’s Food Cake

                     7.29.36   Chiffon Cake

                     7.29.37   Process

                     7.29.38   Layer Cake

                     7.29.39   Process

                     7.29.40   Pound Cake

                     7.29.41   Process

        7.30     Hard Rolls

        7.31     Soft Rolls

                     7.31.1     Vienna (Kaiser) Rolls

                     7.31.2     Make Up of the Rolls

                     7.31.3     Hamburger Rolls

                     7.31.4     Make Up and Baking of the Rolls

        7.32     Buns

                     7.32.1     Bath Buns

                     7.32.2     Saffron Bans

                     7.32.3     Cross Buns

                     7.32.4     German Buns

                     7.32.5     Sweet Crumb Buns

        7.33     Round Shaped Filled Bun

                     7.33.1     Dough

                     7.33.2     Syrup Wash

                     7.33.3     Braid Buns

                     7.33.4     Square Buns

        7.34     Figure 8 Shaped Buns

                     7.34.1     Muffins, Nankhatai and Pizza

        7.35     Muffins

                     7.35.1     Bran Muffins

                     7.35.2     Whole Wheat Muffins

        7.36     Nankhatai

                     7.36.1     First Method

                     7.36.2     Second Method

                     7.36.3     Third Method

        7.37     Pizzas

                     7.37.1     Recipe for Pizza

        7.38     Icings

        7.39     Some Guidelines For Icing Preparation

                     7.39.1     Flavours Development in Icings

                     7.39.2     Fluffy Icings

        7.40     Recipes for Various Types of Icing

                     7.40.1     Chocolate Icing

                     7.40.2     Butter Icing

                     7.40.3     Water Icings

                     7.40.4     Royal Icing

                     7.40.5     Icing Paste (General)

                     7.40.6     Vanilla Icing

                     7.40.7     Butter Scotch Icing

                     7.40.8     Butter Scotch Paste Icing

                     7.40.9     Banana Icing

                     7.40.10   Caramel Boiled Icing

                     7.40.11   Honey Macaroon Icing

                     7.40.12   Spice Cake Icing

                     7.40.13   Orange Icing

                     7.40.14   Orange Sumshine Icing

                     7.40.15   Chocolate Fudge Icing

                     7.40.16   Butter Cream Icing

8.    Cream Rolls Making Process

        8.1        Ingredients

        8.2        Making Process

9.    Croissant Making Process

        9.1        Ingredients for the Croissant Dough

        9.2        Other Ingredients

        9.3        What is Laminated Dough?

        9.4        Making Process

                     9.4.1       Making the Croissant Dough

                     9.4.2       Laminating the Dough

                     9.4.3       Dividing the Dough

                     9.4.4       Shaping the Croissants

                     9.4.5       Proofing and Baking

10.  How to Make Cupcakes

        10.1     History

        10.2     Making Process

                     10.2.1     Prepare Ingredients

                     10.2.2     Combine Butter and Sugar

                     10.2.3     Add Eggs and Vanilla

                     10.2.4     Alternate Adding Dry and Wet Ingredients

                     10.2.5     Fill the Cupcake Liners

                     10.2.6     Bake and Cool Cupcakes

                     10.2.7     Frost and Decorate

        10.3     Cupcake Kits

11.  How to Make Doughnuts

        11.1     History

        11.2     Raw Materials

        11.3     Making Process

                     11.3.1     Acquiring the Ingredients

                     11.3.2     Measuring the Ingredients

                     11.3.3     Mixing and Kneading

                     11.3.4     Resting the Yeast

                     11.3.5     Shaping the Doughnuts

                     11.3.6     Proofing

                     11.3.7     Frying

                     11.3.8     Glazing and Drying

                     11.3.9     Further Finishing and Sale

        11.4     Quality Control

12.  Bagel Production Process

        12.1     Raw Materials

        12.2     Design

        12.3     Manufacturing Process

                     12.3.1     Mixing the Ingredients

                     12.3.2     Dividing the Dough

                     12.3.3     Forming the Bagel Shape

                     12.3.4     Proofing the Yeast and Stopping the Proofing

                     12.3.5     Ready for Transport to the Stores

                     12.3.6     Distribution to the Store

                     12.3.7     Kettling

                     12.3.8     Baking

        12.4     Quality Control

13.  Biscuit Production

        13.1     Origin

        13.2     Fundamental Raw Materials Required for Biscuit Production

        13.3     Essential Equipment for Biscuit Factory Unit

        13.4     Biscuit Production Process

                     13.4.1     Pre-Mixing

                     13.4.2     Mixing

                     13.4.3     Moulding

                     13.4.4     Fermenting

                     13.4.5     Baking

                     13.4.6     Cooling

                     13.4.7     Packing

14.  Gluten-Free Bread Production

15.  Rusk Making Process

        15.1     Ingredients Used in Preparation of Rusk

        15.2     Preparation of Rusk

                     15.2.1     Sponge Preparation

                     15.2.2     Dough Preparation

                     15.2.3     Dividing & Moulding

                     15.2.4     Proofing

                     15.2.5     First Baking

                                    15.2.5.1   Rack Oven

                                    15.2.5.2   Tunnel Oven

                     15.2.6     Depending & Cooling

                     15.2.7     Slicing

                     15.2.8     Second Baking

                                    15.2.8.1   Rack Oven

                                    15.2.8.2   Tunnel Oven

                                    15.2.8.3   Metal Detector

                     15.2.9     Cooling & Packing

        15.3     Types of Packs for Rusk

        15.4     Plant & Machinery Required for Rusk Industry

        15.5     Shelf Life of Product

        15.6     Rusk Packaging

        15.7     Characteristics of Packaging Material

        15.8     Packaging

        15.9     Material of Packaging

16.  Chemically Leavened Sweet Goods

        16.1     Composition

        16.2     General Rules for Developing Formulas

        16.3     Layer Cakes

                     16.3.1     Examples of Cake Formulas

                     16.3.2     Processing Chemically Leavened Sweet Goods

                     16.3.3     Trouble Shooting Cake Faults

                                    16.3.3.1   Volume too Low

                                    16.3.3.2   Defects of Texture

                                    16.3.3.3   Defects of Crust Appearance

                                    16.3.3.4   Coarse or Irregular Grain

        16.4     Cup-Cakes

        16.5     Cake Doughnuts

                     16.5.1     Formulation and Processing

                     16.5.2     Doughnut Trouble Shooting

        16.6     Cookies

                     16.6.1     Relationship of Formula to Processing Method

                     16.6.2     Ingredients

                                    16.6.2.1   Basic Concepts

                                    16.6.2.2   Specifications and Functions

                     16.6.3     Representative Formulas

                                    16.6.3.1   Cutting Machine Cookies

                                    16.6.3.2   Wire-Cut Cookies

                                    16.6.3.3   Rotary Molded Cookies

                                    16.6.3.4   Brownies Baked in Sheet Form

17.  Yeast-Leavened Plain Bread and Rolls

        17.1     Principles of Plain Bread and Roll Production

                     17.1.1     White Bread

                     17.2.1     Wheat Bread

        17.2     Two Traditional Bread Processing Schemes

                     17.2.1     Straight Dough Method

                     17.2.2     Sponge-and-Dough Method

        17.3     Reactions During Mixing

                     17.3.1     Dough Development

                     17.3.2     Establishing Vesicle Size

                     17.3.3     Conditioning the Dough

        17.4     Temperature Rise During Mixing

        17.5     Fermentation

                     17.5.1     Bulk Fermentations

                     17.5.2     Proofing

                     17.5.3     Pan Proofing

                     17.5.4     Dividing and Rounding

                     17.5.5     Bread-Molding Processes

                     17.5.6     Roll-Forming Processes

        17.6     Baking

                     17.6.1     Radiated Heat

                     17.6.2     Convected Heat

                     17.6.3     Conducted Heat

                     17.6.4     Summary of Heat Transfer

                     17.6.5     Effect of Form and Size of the Dough Piece

                                    17.6.5.1   Hearth Breads

                                    17.6.5.2   Pan Breads

                                    17.6.5.3   Rolls

                     17.6.6     Cooling and Depanning

                     17.6.7     Defects of the Crust

                                    17.6.7.1   Blistering of the Crust

                                    17.6.7.2   Cracking of the Crust

                                    17.6.7.3   Crust too Thick

                                    17.6.7.4   Crust too Tough

                                    17.6.7.5   No Shred

                                    17.6.7.6   Shelling

                                    17.6.7.7   Crust Color too Pale

                     17.6.8     Defects in the Crumb

                                    17.6.8.1   Coarse Texture

                                    17.6.8.2   Streaks or Hard Spots

                                    17.6.8.3   Holes in the Bread

                                    17.6.8.4   Dark or Dull Crumb Color

                     17.6.9     Defects of Volume

                                    17.6.9.1   Inadequate Volume

                                    17.6.9.2   Excessive Volume

                     17.6.10   Defects of Taste or Odor

                     17.6.11   Defects in Shelf-Life

18.  Doughs

        18.1     Introduction

        18.2     Continuous Processing of White Bread and Rolls

                     18.2.1     Principles of Operation

                                    18.2.1.1   Processing the Fermentation Mixture

                                    18.2.1.2   Assembling and Mixing the Dough
Ingredients

                                    18.2.1.3   Developing the Dough

                                    18.2.1.4   Forming and Panning the Dough Piece

                                    18.2.1.5   Present Status of Continuous Processing

                     18.2.2     Formulating White Bread for Continuous Plants

        18.3     Making Fermentation Processes More Efficient

                     18.3.1     Three Kinds of Sponge Replacement Systems

                                    18.3.1.1   Brews with no Flour

                                    18.3.1.2   Broths Containing Flour

                                    18.3.1.3   Dehydrated Ferments

        18.4     Conditioning by Mechanical or Chemical Means

                     18.4.1     Systems Relying Principally on Chemical Modification

19.  Breads

        19.1     Sour Dough Breads

                     19.1.1     Microflora of Sour Doughs

                     19.1.2     San Francisco (Pacific Slope) Sour dough Bread

                     19.1.3     Sour Dough French Bread

                     19.1.4     Panettone

                     19.1.5     Salt-Rising Bread

        19.2     Rye and Multi-Grain Breads

                     19.2.1     Multi-Grain Breads

                     19.2.2     Rye Bread

                                    19.2.2.1   Processing

                                    19.2.2.2   Trouble Shooting

                                    19.2.2.3   Examples of Formulas and Procedures

        19.3     Rye Bread Formula and Process

                     19.3.1     Pumpernickel

        19.4     Other Variety Breads

                     19.4.1     Breads with Vegetable Ingredients

                                    9.4.1.1     General considerations

                                    19.4.1.2   Potato Bread

                     19.4.2     Breads with Dairy Ingredients

        19.5     Dietetic Bakery Products

                     19.5.1     General Considerations

                     19.5.2     Reduced Salt

                     19.5.3     Reduced Fat

                     19.5.4     Gluten-Free

                     19.5.5     “Diabetic” or Sugar-Free

                     19.5.6     Reduced Calorie

                     19.5.7     No Cholesterol

20.  Yeast-Leavened Sweet Doughs

        20.1     Plain and Roll-in Sweet Doughs

                     20.1.1     Ingredients

        20.2     Formulas, General

                     20.2.1     Straight Sweet Dough Formula and Procedure

                     20.2.2     Sponge Sweet Dough Formula and Procedure

                     20.2.3     Roll-in Sweet Dough Formula and Procedure

                     20.2.4     Procedures

                                    20.2.4.1   Traditional Methods

                                    20.2.4.2   Other Methods

        20.3     Fruited Rolls and Stollen

                     20.3.1     Stollen Formula and Procedure

        20.4     Doughnuts and Other Fried Goods

                     20.4.1     General Formulas

                     20.4.2     Ingredient Specifications and Functions

                     20.4.3     Procedures

                                    20.4.3.1   Mixing

                                    20.4.3.2   Fermentation

                                    20.4.3.3   Make-up

                                    20.4.3.4   Proofing

                                    20.4.3.5   Frying

                                    20.4.3.6   Finishing

                     20.4.4     Variations

        20.5     Danish Pastry

                     20.5.1     History

                     20.5.2     Experimental Studies

                     20.5.3     Ingredients and Formulas

                     20.5.4     Procedures

                     20.5.5     Examples of Products

                     20.5.6     Almond Crumb Coffee Cake

                     20.5.7     Apple Filled Coffee Cakes

        20.6     Yeast-Leavened Cookies

                     20.6.1     Fried Yeast-leavened Cookie

21.  Packaging of Bakery Products

        21.1     What are the Best Packaging Materials for Bakery Products?

        21.2     What Material Should Use For Bakery Product Packaging?

                     21.2.1     Brown Paper

                     21.2.2     Parchment Paper

                     21.2.3     Metallized Films

                     21.2.4     Polypropylene Films

                     21.2.5     Plastic Sheeting

                     21.2.6     Metalized Mylar Bags

                     21.2.7     Custom Food Paper

        21.3     Techniques for Packaging of Bakery Products

                     21.3.1     Flexible Packaging

                                    21.3.1.1   Wrapping Styles

                                    21.3.1.2   Endfold Wrapping

                                    21.3.1.3   Pillow Pack Wrapping

                                    21.3.1.4   Packing for Odd-sized Biscuits

                     21.3.2     Modified Atmosphere Packaging (MAP)

                     21.3.3     Shelf Life of Packaged Bakery Goods

        21.4     Transport and Storage

        21.5     Packaging Equipment

        21.6     How Does it Work?

                     21.6.1     Wrapping Equipment

                     21.6.2     Bagging Equipment

                     21.6.3     Wire Twist-Tie Closure

                     21.6.4     Plastic-Clip Closure

22.  Food Safety Regulations and Standards

        22.1     Introduction to FSSAI

                     22.1.1     Highlights of the Food Safety and Standard Act, 2006

                     22.1.2     Establishment of the Authority

        22.2     FSSAI Registration & Licensing Process

                     22.2.1     FSSAI Registration is done Online on the FSSAI
Website through Food Safety Compliance System (FoSCoS)

                     22.2.2     FSSAI License - Two Types - State FSSAI License and Central FSSAI License

                     22.2.3     Sanitary and Hygienic Requirements for Food Manufacturer/Processor/Handler

        22.3     Labelling Standards (Regulation 2.5 of FSS)

23.  B.I.S Standards............................................................. 419

24.  Factory Layout and Process Flow Chart & Diagram.... 420

25.  Photographs of Plant and Machinery with
Supplier’s Contact Details........................................... 433

•      Flour Sifting Machine

•      Sugar Grinder

•      Spiral Mixer

•      Dough Moulder Machine

•      Cookie Making Machine

•      Dough Sheeter Machine

•      High Speed Slicer

•      Baked Goods Cooling Tunnel

•      Automatic Cookie Dropping Machine

•      Rotary Oven

•      Biscuit and Cookie Extruder

•      Tunnel Ovens

•      Bakery Foods Packaging Machine

•      Dough Divider

•      Planetary Mixer

•      Cream Biscuit Sandwiching Machine

•      Laminator Machine

•      Biscuit Packaging Machine

•      Rusk Packaging Machine

•      Bread Packing Machine

•      Rotary Biscuit Cutting Machine

•      Automatic Biscuit Plant

•      Dough Mixer

•      Biscuits Cutting Die Roller

•      Cake Baking Tunnel Oven

 

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