Raisin Production

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Monday, July 30, 2012

The word 'Raisins' is originated from Latin word “racemes” meaning a bunch of grapes, and the scientific name is Vitas viniferous. Simply saying, a raisin is sun dried (Dried up to 80-85%) grape of certain varieties with a high content of sugar and solid flesh. Raisins are processed and eaten all over the world. Today Raisins have become a common part of daily diets, in many places raisins are bleached or dipped in oil to improve their appearance & taste. All raisins can easily be stored at room temperature for several months. For prolonged storage (up to a year), they are refrigerated in a tightly sealed plastic bags. Raisins are highly nutritious food because of their sugar, mineral (especially iron), and vitamin (B and A) contents. Sweet, tasty and delicious raisins are a great snack just as they are or can add flavour to almost any favourite recipe, can be eaten by hand & mixed with other dishes and fruits.

The most common grapes used for raisins are Thompson seedless, Zante and Muscat. Thompson seedless grapes are processed to produce sultana. While tiny Zante grapes are died for currants production, and Muscat grapes (which usually have their seeds removed before processing) create a dark, perfumy and intensely sweet raisin. Grapes are either sun-dried or dehydrated mechanically. Both dark and golden raisins can be made from grapes. The basic difference is only of processing. Dark raisins are sun-dried for several weeks, thereby producing a shriveled appearance and dark colour. Golden raisins are treated with artificial heat & chemicals for producing a moisture product. In addition elements like Victoria oil, Potassium bi carbonate & Sulphur dioxide are also used globally for flavouring purpose.

Composition:

_____________________________________________________       

Raisins Nutrients per 100 gms                                                                                      Unit                   Value

___________________________________________________________________Raisins

Energy                                                                                                   kcal             302

Protein                                                                                                   gms             3.39

Total lipid (fat)                                                                                      gms             0.46

Carbohydrate, by difference                                                                 gms             79.52

Sugars total                                                                                           gms             59.19

Calcium, Ca                                                                                          mg              53

Magnesium                                                                                            mg              35

Phosphorus                                                                                            mg              115

Potassium                                                                                              mg              746

Vitamin K (phylloquinone)                                                                   mcg            3.5

Fatty acids, total saturated                                                                   gms             0.151

Fatty acids, total monounsaturated                                                      gms             0.019

_____________________________________________________

 

Uses

Raisins as a part of the daily diet provide essential nutrients, soluble & insoluble fiber and health protective bioactive compounds. Raisins have proven its effectiveness for the health aspects. Raisins reduce the risk of developing various diseases i.e. constipation, heart disease, diabetes, colon cancer and obesity.

Raisins add a touch of sunshine to breads, muffins, cookies, cakes, pies, tarts and puddings etc. As bakery products are one of the major highlights of food industry, it makes the commercial importance of raisin even higher. Raisins are also used in a variety of dishes. They add a piquant flavour to beef, mutton, chicken, rice & lamb. In many places raisins are used in place of sugar. Raisins’ nutrients, natural resistance to spoilage, ease of storage & transport has strengthened their appeal & widespread consumption and it is the reason that raisins have been popularly considered a healthy food for millennia.

INDIAN SCENARIO

·         India has been the producer of Raisin since 1983

·         In the crop year 2009 around 100000 MT was produced in India

·         The main areas of raisin production are in the state of Maharashtra ( District of Sangli, Solapur, Satara, Kolhapur and Nasik) and Karnataka ( District of Belgaum and Bijapur)

·         The harvesting season of grapes in India is from the month February to April.

 

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Ø  Introduction

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·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

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Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR