Cashew Cultivation, Processing & By-Products

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Wednesday, October 30, 2013

Cashew

Cashew (Anacardium occidentale), was introduced in India during the later half of the 16th Century for the purpose of afforestation and soil conservation. From its humble beginning as a crop intended to check soil erosion, cashew has emerged as a major foreign exchange earner next only to tea and coffee. Commercial cultivation of cashew in India is taken up in eight states in India. Cashew is one of the prominent horticultural crops which have been contributing to the Indian economy in a sustained manner. It is a crop which has been a source of income to small and marginal farmers of the country.

Diseases of cashew

·         Damping off (Pytopthora Palmivora)

·         Seedling blight (Cylindrocladium Scoparium)

·         Seedling Root Rot (Pythium Ultimum)

·         Anthracnose

·         Inflorescence Blight

·         Die-Back or Pink Disease

·         Gummosis

·         Leaf Spots

·         Thysanoptera

·         Coleopteran

·         Mites

Importance of cashew

·         Cashew is held with great esteem in many customs and cultures.

·         Cashew is known by many names.

·         The cashew industry ranks third in the world production of edible

·         Cashew kernels are ranked as either the second or third most expensive nut traded in the United States.

·         The extensive market connections of exporters from Brazil and India make it difficult for the smaller exporters to make gains in the United States market.

Morphology and Characteristics of Growth and Development of Cashew Tree

·         Floral Biology

·         The Inflorescence

·         Flowers

·         Flushing Period

·         Flowering Season

·         Flower-Bud Development

·         Mode of Pollination

·         Pollen Viability and Germination In Artificial Media

·         Fruit Set and Fruit Drop

Factors affecting Cashew Production

·            Effect of latitude and altitude on flowering

·            Rainfall and sunshine versus bud break

·            Heat units and cashew yield

Planning for Improved Productivity through Efficient Water Management

Cashew has well adapted to the Indian climatic conditions, particularly in coastal belt of the country. It is suitable for cultivation in the regions having annual rainfall between 600 and 700mm, upto an altitude of 700 m above mean sea level and temperatures not below 20°C. Cashew can withstand extreme rainfall conditions ranging from 200 to 4000 mm per annum. It is a sun-loving tree and does not tolerate excessive shade. It does not tolerate very high temperatures above 45° C during fruit setting and developmental stage. There has been a steady increase in the productivity of cashew nut. Over the years cashew has emerged as a high income-generating export-oriented commodity. Despite the increase in area and production over the past several years, the current production is able to supply only about 50% of the demand of raw cashew nut by processing industry. In India, cashew is cultivated mostly as a rainfed crop by small and marginal farmers. In West Coast, cashew is largely grown on hill slopes where topsoil has been eroded almost completely leading to exposure of subsoil.

Indian Market Structure and Government Initiatives

 

The cashew industry ranks third in the world production of edible nuts with world production in 2000 at about 2 million tonnes of nuts-in-shell and an estimated value in excess of US$2 billion. India and Brazil are the major cashew exporters, with 60 percent and 31 percent respectively of world market share. The major importers are the United States (55 percent), the Netherlands (ten percent), Germany (seven percent), Japan (five percent) and the United Kingdom (five percent).

 

Cashew kernels are ranked as either the second or third most expensive nut traded in the United States. Macadamia nuts are priced higher and pecan nuts can be more costly, if the harvest is poor. Cashew nuts have a well established market in the United States with a great variety of uses. Retail prices range from about US$4 to 11 per pound (US$9 to 23 per kg) depending on the size of nut and the packaging.

It is reported that as many as 20 species of Anacardium Linn, are known to exist within Central and South America; among which Anacardium occidentale (Cashew nut) is the only species which has been introduced outside the new world and commercially grown in the tropical countries.

 

The Cashew Industry in India has a history of about a Century which dates back to the first quarter of the 20th Century. From a meager quantity of 50 tonnes baggage in the most primitive paper cover enclosures sent to USA in the year 1921, it has steadily grown over a period of time and has attained an export level of 1.00 lakh tonnes of cashew kernels, valued at Rs 2,500 crores. The credit to this admirable achievement in cashew export sector goes to the untiring efforts of our industrial entrepreneurs.

 

The 80's of 20th century was indeed an era of silverline for cashew development in India. The first half of this period witnessed the launch of an internationally- aided project (World Bank-aided Multi State Cashew Project). Massive area coverage with elite seed took place. Research activity attained a better boost in terms of financial help, technical work and infrastructural build-up. More than 60,000 ha area came under cashew in both public and private sectors. This project was one of the milestones in the scenario of Indian Cashew Development. Nearly 4.5 million dollars (nearly Rs 45 million) was the financial inflow.

 

Production of cashew in India takes place in Kerala, Karnataka, Goa, Maharashtra, Tamil Nadu, Andhra Pradesh, Orissa, West Bengal, interior tracts of Chhattisgarh and North-eastern region. India has an area of about 7.30 lakh ha under cashew with an estimated annual production of about 4.60 lakh tonnes of raw cashew nut. India is the largest producer, processor, consumer and exporter of cashew in the world. The current production accounts for 45% of the global production.

 Further information:

The Complete Book on Cashew (Cultivation, Processing & By-Products) describes detailed information on subject. This book is not only confined to the different methods of cashew processing but also describe about by-products obtained from cashew. The traditional method of cashew processing through which we get CNSL(Cashew Nut Shell Liquid),the major source of Cardanol. We also came to know about production of CNSL derivatives, polymerization of CNSL, rubber like elasticity products, styrene product of CNSL, multifunctional alcohol obtained from CNSL and lots of other information.

Cardanol is a phenolic lipid which is the byproduct of cashew nut processing. It has several uses and applications in chemistry, chemical industries, additives industries and fuel industries for low sulphur diesel fuel. This book contains the purification process of CNSL for isolation of cardanol, evaluation of copperised CNSL and neem oil as wood preservatives. It also provides a wide idea to their readers about its nutritional value, commercial exploitation, hygiene and safety issues, packaging and preservation, uses, manufacturers and suppliers of machinery of this process.

This book also engaged in quality control system, design and development of soft nano materials from CNSL cashew to play a vital role in nano technology. It covers all the area concerned in this field and presents a crystal clear overview on the process and its by-product from all possible aspects.

In order to get “The Complete Book on Cashew (Cultivation, Processing & By-Products)” and to know that how they can help you please visit: http://goo.gl/cgESoe

Source: NPCS Team

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And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


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• This report helps you market and place the product correctly by identifying the target customer group of the product.

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Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR