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A Business Plan for Biodegradable Disposable Cups and Plates (Tableware) Using Sugarcane Bagasse

Capacity Biodegradable Disposable Cups 555.5 Th. Pcs Per Day Biodegradable Disposable Plates 312.5 Th. Pcs Pe Plant and Machinery cost 1924.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 27.00 %
Break Even Point (BEP) 46.00 % TCI 0.00 Lakhs
Cost of Project 2789.00Lakhs

Description:

 

Bagasse is primarily found in countries that produce a particularly high amount of sugar, for instance Brazil, Vietnam, China or Thailand. Bagasse was mainly used as a fuel for the production plants. Even today, a part of the bagasse is still used for the factories’ ovens. But since humans have started to recycle materials, bagasse’s value was also increased. Nowadays, it is used for the production of building materials, packaging materials and disposable tableware. The paper industry has also started to replace wood fibers with sugarcane fibers to produce napkins, toilet paper and cardboards.

Sugarcane bagasse products are perfect solution for biodegradable food packaging which are environment friendly. These eco-friendly food containers are very easy for food takeaways which why is they are called as green food packaging or biodegradable disposable takeaways. These no plastic food containers not help nature but also our health too.

Waste disposal is one of the most important problems facing anyone who wants to live an eco-friendly lifestyle. So many of the things we use every day get tossed in the trash and end up buried at the bottom of a landfill or down cycled into less useful products. This is especially true of plastic, which is one of the most environmentally damaging material both to produce and dispose of. Recently, research has begun to focus on finding alternatives to plastic that can be made without the use of petrochemicals and that can be disposed of responsibly. One of those alternatives is bagasse.

From Sugarcanes to Sustainable Tableware

Sugarcanes (Saccharum officinarum) belong to the family of sweet grasses and grow in tropic and subtropical climate zones. The plants are 3 to 5 meters in height and their stem has a diameter of 2 – 4,5cm. They are the most important raw-material supplier for the production of (retail) sugar. For this purpose, the sugarcanes are harvested, collected, and squeezed in order to produce sucrose or sugarcane juice. 100 tons of sugarcanes generate about 10 tons of sugar and 34 tons of valuable bagasse.

Instead of burning this “waste product”, manufacturers increase the material’s value and produce eco-friendly disposable products.

 

Uses and Application

Bagasse as a renewable power generation source and for the production of bio-based materials. For a long time, bamboo, soft woods etc. had been the traditional fibrous raw materials in the paper industry throughout the world. But due to global shortage of these raw materials, the paper industry throughout the world had been exploring the possibilities of using alternate fibrous raw materials, particularly agricultural residues like bagasse. Toward the beginning of the current century, it was almost well established by paper experts throughout the world that bagasse, after proper depicting, was an ideal raw material for the manufacture of different kinds of paper, newsprint etc.

Bagasse is commonly used as a substitute for wood in many tropical and subtropical countries for the production of pulp, paper and board, such as India, China, Colombia, Iran, Thailand and Argentina. It produces pulp with physical properties that are well suited for generic printing and writing papers as well as tissue products but it is also widely used for boxes and newspaper production.

 

Indian Market

The bagasse tableware products market in India will exhibit ~9% CAGR during the forecast period. The bagasse plates market is expected to reach the valuation of US$ 322 MN by 2029. It has been found that tableware products made from sugarcane bagasse are very hygienic.  

The growing demand for disposable plates during the pandemic has created revenue opportunities for companies in the global bagasse plates market. Since an increasing number of consumers are growing environmentally conscious, the demand for bagasse plates is anticipated to rise in the upcoming months and years. R&D innovations will be at the forefront for introducing new designs in eco-friendly disposable plates.

The bagasse plates market is projected to expand from a volume of 1,939 million units in 2021 and cross the production of 2,990 million units by 2029. Bagasse is gaining prominence in food packaging materials. However, it has been found that in spite of its high level of resistance to both hot and cold temperatures.

Bagasse tableware products are trendy and admired as a green alternative to plastic tableware. Bagasse tableware products or sugarcane fiber tableware products are made from sugarcane residue, which is eco-friendly substitute to polystyrene and Styrofoam tableware products. These are also known as sugarcane biodegradable tableware products and are lightweight, recyclable and come with other unique attributes. Bagasse tableware products such as plates, cups, bowls, trays and cutlery are in high demand in food and beverage industry.

 

Industry Major Market Players:

1.   Pactiv Evergreen Inc.

2.   Genpak, LLC

3.   Vegware US

4.   Dart Container Corporation

5.   Karat by Lollicup

6.   Green Good USA

7.   Eco-Products, Inc.

8.   Natural Tableware

9.   Material Motion, Inc.

10. Duni Group AB

11. Bio Futura B.V

12. Ecoriti

13. Detpak (Detmold Group)

14. Pappco Green ware

15. Green weimo

16. Greenvale Eco Products

17. Geokriti Resources Pvt Ltd

18. Deveuro Paper Products LLP

19. Jinhua Zhongsheng Fiber Products Co., Ltd

20. Shenzhen Zhiben Environmental Protection Technology Group Co., Ltd.

 


Information

  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

ABOUT NPCS

 

NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.

 


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.

 

Our Approach:


• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.

 

Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR