Niir Project Consultancy Services (NPCS) through its network of project consultants in a wide range of business and technological disciplines is engaged in providing services to its clients by way of preparation of project reports. We provide the pre-investment information and business plans required for promoters, business leaders, young entrepreneurs, women entrepreneurs, investors, NRI (Non Resident India), startups, professionals looking to start their own venture. The comprehensive project profile reports cover all the aspects of business, from analyzing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. the scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet, break-even point, rate of return (ROR), etc. the DPR is formulated by highly accomplished and experienced consultants and the market research and analysis are supported by a panel of experts and digitized data bank.


ALUMINIUM EXTRUSION PLANT

Capacity 2 MT/Day Plant and Machinery cost 76.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 52.00 %
Break Even Point (BEP) 37.00 % TCI 313.00 Lakhs
Cost of Project 313.00Lakhs

Description:

Aluminium, the wonder metal of today and tomorrow, is poised for a remarkable growth. The specific characteristics of aluminium that have led it to a remarkable growth is most parts of the world are its potentiality, for high strength, light weight applications, conductivity, non-corrosivity, non-toxicity and its recyclability. It has wide spread use in transportation, packaging, structural applications and electric conductors. Aluminium extruded products are available in the form of bars, tubes and other products used in buildings, transportation and television antennas. There are good demand of aluminium extruded products in India and overseas markets. New entrepreneurs venture in to this field will be successful.

ALUMINIUM EXTRUSION PLANT

Capacity 25000 MT/Year Plant and Machinery cost 290.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 41.00 %
Break Even Point (BEP) 72.00 % TCI 2815.00 Lakhs
Cost of Project 2815.00Lakhs

Description:

Aluminium is the second most abundant metallic element in the earth crust after silicon, yet it is comparatively new industrial metal that has been produced in commercial quantities for just over 100 years. The aluminium industry can be categorized into two principal segments. The key segment is the production of primary aluminium by integrated producers engaged in the entire value chain from the mining of bauxite in an alumina refinery, conversion of alumina into primary aluminium metal into aluminium shelter. Primary aluminium is made commercially available in the form of ingots, billets, wire rod etc. The second principal sector consist of secondary/ downstream producer who are engaged in the manufacture of value-added semi fabricated aluminium products such as rolled product, extrusion and foils. Aluminium extrusion products are widely used in transport industry, railroads, electronics and housing industry etc. The extrusion segment is the secondary producer with nearly 40 players, such as Jindal aluminium, century aluminium. Sudal industries, Bihar extrusion and Bhoruka aluminium with a production capacity of 1.74 lakh tonnes. Primary aluminium producer such as Indal, Hindalco, Balco and Malco account for the remaining 32,000 tonnes of production capacity. At present aluminium extrusion product have penetrated a large area of application are manufactured in India with or without foreign collaboration. Looking at future scope for aluminium extruded pipe, it can be foreseen the new entrepreneurs will find attractive to venture into this project.

ALUMINIUM EXTRUSION PLANT

Capacity 25000 MT/year Plant and Machinery cost 392.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 45.00 %
Break Even Point (BEP) 62.00 % TCI 1951.00 Lakhs
Cost of Project 1951.00Lakhs

Description:

The aluminium industry can be categorized into two principal segments. First key segment is the production of primary aluminium by integrated produces and second is primary aluminium is made commercially available in the form of ingots, billets, wire, rods or properzi rods. It is conductor of heat and electricity. This makes aluminium one of the best bus bar materials. These properties have made aluminium highly useful in manufacture of aircraft, passenger cars, railway, rolling stock, ship building, electrical engine, photographic equipment, radio components, railing pipes and refinery equipment etc. Aluminium is a versatile metal with properties like- strength, lightness, resistance to corrosion and electrical conductivity. At present aluminium extrusion products have penetrated a large area of applications and are manufactured in India with or without foreign collaborations. Aluminium extrusion products are widely used in the transport industry, railway roads, electronics and housing Industry etc. The exports of aluminium-extruded products are gradually on rise in main Middle East countries also. The industry is quite profitable and finds ready market within and outside the country. Aluminium is the second most abundant metallic element in the earths crust after silicon. It is an ideal natural materials choice for sustainable buildings not just in new construction .The manufacturing of extruded products started long back but the industry expanded rapidly during last two decades. So there is good scope for new entrants.

ALUMINIUM EXTRUSION PLANT

Capacity 2400 MT/Annum Plant and Machinery cost 318.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 44.00 %
Break Even Point (BEP) 58.00 % TCI 738.00 Lakhs
Cost of Project 738.00Lakhs

Description:

GOOD SCOPE FOR ALUMINIUM EXTRUSION PLANT Extrusion is a process equally suitable for the simplest shapes and for the most complex for the wide range of large and the small items for structural members or for decorative trim. Some sections produced by extrusion cannot be made by other process economically. The two main advantages of this process over other manufacturing processes are its ability to create very complex cross-sections and work materials that are brittle, because the material only encounters compressive and shear stresses. It also forms finished parts with an excellent surface finish. Aluminium sections made by the extrusion process offer many advantages. The aluminium industry can be categorized into two principal segments. The key segment is the production of primary aluminium by integrated producers engaged in the entire value chain from the mining of bauxite in an alumina refinery, and conversion of alumina into primary aluminium metal. The second principal segment consists of secondary or downstream producers who are engaged in the manufacture of value-added semi fabricated aluminium products such as rolled products, extrusions and foils. The cost of an extruded aluminium sections depends on many factors such as alloy, temperature, overall size, weight per meter, complexity of design, quantity and tolerance requirements. As a general rule the cost per meter of an extrusion increase where high strength alloys are used and it decreased in range that designers have it’s yet fully exploit the possibilities of sections made in this way. The extrusions segment is the preserve of the secondary producers with nearly 40 players, such as Jindal Aluminium, Century Aluminium, Sudal Industries, Bihar Extrusions and Bhoruka Aluminium, which account for over 80 per cent of the aggregate production capacity of tonnes. Primary aluminium producers such as INDAL, HINDALCO, MALCO AND BALCO account for the remaining of production capacity. The capacity overhang can be gauged from the fact that as against an aggregate capacity of tonnes, the domestic demand is currently only around tonnes. The dependence on exports will be critical to the survival of the secondary, players in the extrusion markets. Extruded aluminium products are finding growing exports prospects. Aluminium extruded products are mainly tubes, pipes and blanks. These are manufactured in various forms and can be broadly classified in (a) rods & (b) sections. Sections include hollow and solid sections. In extrusion, the cylindrical rod called billet, is squeezed hydraulically into any shape by forcing the hot billet through the die orifice. Extrusion presses of various sizes are available ranging from 200 ton to 5000 tons capacity. These presses can be designed from simple to very complicated type with intricate and most sophisticated component. Aluminium extrusion products are widely used in transport industry, railroads, electronics and housing industry etc. Extrusion process achieves cheaper, lighter and neater products. HINDALCO, BALCO, INDAL, and Jindal extrusion Ltd are the major producer in this segment. The extrusions market is expected to grow at an annual rate of eight percent over the next few-year. The exports of aluminium-extruded products are gradually on rise. Afghanistan, Algeria, Bahrain, Bangladesh, Burma, Hong Kong, Kenya, Kuwait, Oman, Sri Lanka, U.A.E. etc. are the main middle East countries to whom aluminium extruded products like tubes, pipes and blanks are being exported. At present aluminium extrusion products have penetrated a large area of applications and are manufactured in India with or without foreign collaborations. It requires moderately high level of technology and investments but the industry is quite profitable and finds ready market within and outside the country. Demand for aluminium is driven by use in growth industries such as aerospace, and characteristics such as light weight and recyclability make it increasingly attractive for use in cars and consumer electronics. India is the eighth leading producer of primary aluminium in the world, with total production amounting to over 1,200 KT. The country has witnessed significant growth in aluminium production during the past five years. The Indian aluminium market is growing at a rapid pace and it is one metallic industry where India can emerge as a powerhouse within the next decade. According to industry sources, India with total bauxite reserves of about 3 billion accounts for almost 7.5% of the world’s 65 billion bauxite reserves and is ranked sixth among the countries with highest bauxite reserves. Indian bauxite reserves are expected to last over 350 year with proven and probable reserves is estimated at 1200 Mt. The worldwide alumina production competence is around 58 million tonnes in which India have 2.7 million tones, being the fifth largest producer, after Australia, Guinea, Brazil and Jamaica. The Indian aluminium market is growing at a rapid pace, yet per capita consumption is extremely low: With over 7% growth per annum, one of the highest in the world, the Indian aluminium market is booming. Even better, sectors that extensively use aluminium are themselves booming, ensuring that this sector stays firmly on the growth path for times to come. The complete range of plants and machinery are available indigenously and compare well with imported extrusion plants. Looking at the future scopes for aluminium and aluminium extruded sections, it can be foreseen that new entrepreneurs will find it quite attractive to come up with good production targets.

Aluminium Extrusion Plant

Capacity 3,600 MT per annum Plant and Machinery cost 224.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 28.00 %
Break Even Point (BEP) 62.00 % TCI 0.00 Lakhs
Cost of Project 392.00Lakhs

Description:

Aluminium is a versatile material integral to modern life. The metal is found in everything from soda cans to cell phones to window frames to airplanes. The aluminium industry can be categorized into two principal segments. The key segment is the production of primary aluminium by integrated producers engaged in the entire value chain from the mining of bauxite in an alumina refinery, and conversion of alumina into primary aluminium metal in an aluminium smelter. Primary aluminium is made commercially available in the form of ingots, billets, wire rods or properzi rods also called conductor redraw rods. Aluminium has a wide range of applications, from aircraft building to packaging, a major consumer being the electrical industry.

The Indian aluminium industry has an annual installed capacity of the order of 1.18 mntonne of metal. At an estimated production of around 1.13 mntonne in 2006-07, the industry recorded capacity utilisation level of nearly 95%. Domestic demand is estimated to go up to nearly 1.1 mn by 2009-10 from over 970,000 tonne in 2006-07. The demand of aluminium is further expected to touch 1.5 mntonne by 2015-16. Demand in India for aluminium has picked up as a result of the buoyancy in the industrial sector, especially in the automobile sector. Thus, due to demand it is best to invest in this project.

Few Indian major players are as under:

·         Aaryan Extrutech India Ltd.

·         Alexcon Extrusions Ltd.

·         Alom Extrusions Ltd.

·         Anurang Engineering Co. Pvt. Ltd.

·         Archer Metal Ltd.

·         Autoneum India Pvt. Ltd.

·         Banco Aluminium Ltd.

·         C R P (India) Pvt. Ltd.

 

 


Information

  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

ABOUT NPCS

 

NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.

 


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.

 

Our Approach:


• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.

 

Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR