Niir Project Consultancy Services (NPCS) through its network of project consultants in a wide range of business and technological disciplines is engaged in providing services to its clients by way of preparation of project reports. We provide the pre-investment information and business plans required for promoters, business leaders, young entrepreneurs, women entrepreneurs, investors, NRI (Non Resident India), startups, professionals looking to start their own venture. The comprehensive project profile reports cover all the aspects of business, from analyzing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. the scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet, break-even point, rate of return (ROR), etc. the DPR is formulated by highly accomplished and experienced consultants and the market research and analysis are supported by a panel of experts and digitized data bank.


ALUMINIUM FLUORIDE

Capacity 30000.00 MT/Annum Plant and Machinery cost 2500.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 45.00 %
Break Even Point (BEP) 45.00 % TCI 5380.00 Lakhs
Cost of Project 5380.00Lakhs

Description:

Aluminum fluoride is the inorganic compound with the formula AlF3. It can be prepared by treating aluminum hydroxide or aluminum metal with HF. As a solid, its structure resembles that of rhenium trioxide, ReO3, consisting of distorted AlF6 octahedra. AlF3 is refractory, in strong contrast to the other halides of aluminum. AlCl3, AlBr3, and AlI3 are dimeric in the liquid and evaporate as dimers as well. In the gas phase, at ca. 1000 °C, aluminium fluoride exists as trigonal molecules of D3h symmetry group. The Al-F bond lengths are 163 pm. Aluminium fluoride is an important additive during electrolyte aluminium production because it lowers the melting point of the alumina feed and increases the electrolyte's conductivity. There is wide scope for new entrepreneurs to venture into this project.

Aluminium Fluoride

Capacity 6700 MT/Annum Plant and Machinery cost 518.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 29.00 %
Break Even Point (BEP) 50.00 % TCI 1794.00 Lakhs
Cost of Project 1794.00Lakhs

Description:

Aluminium fluoride is used in many industrial processes. It is one of the minor constituents added to the electrolytic cells during the production of metallic aluminium. It is also used in the preparation of white enamels, as an anti-reflection coating in complex optical systems, as a constituent in welding fluxes, and in the preparation of fluorine containing glasses, Aluminium fluoride (AlF3) is an inorganic compound used primarily in the production of aluminium. This colorless solid can be prepared synthetically but also occurs in nature. It is used in the production of aluminium metal. Uses Aluminium fluoride is primarily used in the production of aluminium. It is a critical additive to the molten electrolyte in aluminium metal production. Using today's technologies, it is impossible to manufacture aluminium without AIF3. Adding AIF3 allows the electrolytic process to take place at a temperature around 850°C, which is considerably lower than the melting point for aluminium oxide (Al2O3, mp ab. 1,500°C). As a result of its temperature-lowering properties, AlF3 has a definite energy saving effect. The industrial and use categories of AlF3 are IC8, UC40 and UC43. The main use of AlF3 is as a temperature-regulating agent, a pH-regulator and as a solubility enhancer of aluminium oxide in the electrolyte solution in the production process of aluminium. The use of AlF3 as such results in a lowering of the energy consumption in the aluminium pot. The raw material (aluminium oxide) is melted and split in aluminium and oxygen. The minor downstream uses of AlF3 are for metal treatment and for optical coating as an essential component of antireflective coatings and in semiconductors. A total of 52 tonnes of AlF3 was sold to traders, for which it is also assumed that it is used for other purposes than aluminium production. As no other significant uses were reported, neither by producers nor by downstream users, it is assumed that the main application is for production of aluminium, which is in general agreement with the information provided by the producers (> 99.6% used for aluminium production). As a consequence the risk assessment will focus on this particular use. Market Survey The Indian aluminium industry’s enthusiasm to grow smelting capacity on an ambitious scale here and abroad - the wanderlust is that of Nalco - was not dimmed in any way by the adverse performance of the metal during the recession. If all projects of Hindalco get commissioned on revised schedule, then it will see smelting capacity rising to 1.7 million tonnes from 500,000 tonnes and alumina refining capacity to 6.5 million tonnes from 1.7 million tonnes by 2013. Meanwhile, Novelis acquisition has given Hindalco global leadership in that value added segment where path breaking technologies are in application. Vedanta has arrived on the Indian aluminium scene much later than Hindalco and Nalco. While it has made up for the lost time by gaining control of Balco and Madras Aluminium, Vedanta is aggressively building new capacity through greenfield and brownfield routes. Aluminium fluoride (otherwise known as aluminum trifluoride) is a crystalline powder that is slightly soluble in water. It is mainly used in the production of aluminum metal. Aluminium Fluoride is able to decrease the melting point of electrolytes in the smelting process and improve the production efficiency. It is also utilized as a flux in welding applications; in the manufacture of ceramics and glass; in the making of aluminum silicates. The aluminium fluoride industry comprises a large number of players operating the world over. Lifosa AB, South Ural Cryolite Plant OJSC, Do-Fluoride Chemicals Co. Ltd. and S. B. Chemicals are amidst the most prominent manufacturers. The electrolytic bath in an aluminium electrolysis cell contains 80% synthetic cryolite (AlF3). Operating losses of fluorine from the cell are made up almost exclusively by the addition of further AlF3. The recent global economic crisis brought to the forefront and accelerated trends in the AlF3 market which have been evident for some time. It has become even more apparent that aluminium smelting should be carried out where the producer has access to energy sources which are abundant and relatively inexpensive. Similarly AlF3, which depends more on raw materials than energy, should be manufactured where the raw materials are abundantly available at a reasonable cost. It does not matter where the customers for aluminium or AlF3 are located but it does matter where the energy and raw materials are located.

Aluminium Fluoride

Capacity 6700 MT/Annum Plant and Machinery cost 400.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 14.00 %
Break Even Point (BEP) 66.00 % TCI 860.00 Lakhs
Cost of Project 860.00Lakhs

Description:

Aluminium fluoride is primarily used in the production of aluminium. It is a critical additive to the molten electrolyte in aluminium metal production. Using today's technologies, it is impossible to manufacture aluminium without AIF3. The industrial and use categories of AlF3 are IC8, UC40 and UC43. The main use of AlF3 is as a temperature-regulating agent, a pH-regulator and as a solubility enhancer of aluminium oxide in the electrolyte solution in the production process of aluminium. The use of AlF3 as such results in a lowering of the energy consumption in the aluminium pot. The minor downstream uses of AlF3 are for metal treatment and for optical coating as an essential component of antireflective coatings and in semiconductors. Aluminium & Aluminium Products Budget 2013-14 Analysis Budget provisions. The following announcements have been proposed in the Union budget 2013-14 No change in the peak rate of basic customs duty of 10% for non-agricultural products. No change in the normal rate of excise duty of 12% and the normal rate of service tax of 12% Surcharge increased from 5% to 10% on domestic companies whose taxable income exceeds Rs 10 crore. In the case of foreign companies, who pay the higher rate of corporate tax, the surcharge will increase from 2% to 5%.

Aluminium Fluoride

Capacity Aluminium Fluoride : 16.7 MT/Day •Silica as by product:5.67 MT/Day Plant and Machinery cost 408.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 26.69 %
Break Even Point (BEP) 56.04 % TCI 1069.00 Lakhs
Cost of Project 1069.00Lakhs

Description:

Aluminium fluoride is the chemical compound with the formula AlF3. It has the consistency of a white powder. AlF3 is refractory, in strong contrast to the other halides of aluminium. Adding aluminium fluoride to the production process of primary aluminium lowers the consumption of electricity required in the smelting process and thereby considerably contributes to the reduction of production costs of aluminium. Energy is a major cost factor in aluminium production. Aluminium fluoride is not substitutable by other products in this respect.

 

Aluminium producers (smelters) are the main users of aluminium fluoride. For many years now the production of aluminium has been growing. Every year more than 20 million tons of aluminium is produced world-wide, some 30% of which in Europe. Depending on the type and efficiency of the production process, around 20 kg of aluminium fluoride are used in producing one ton of aluminium.

 

There are two main ways to produce aluminium fluoride. One production process is called the "dry process" in which aluminium fluoride is produced from fluorspar (CaF2) and results in a quality referred to as "high density" aluminium fluoride. High density quality consists of 90-92% of aluminium fluoride. The other main production process is called the "wet process" in which aluminium fluoride is produced from a by-product of fertilizer plants and results in a quality called "low density" aluminium fluoride. Low density quality consists of 97% of aluminium fluoride. All the producers that are addressees of this Decision produce and sell high density aluminium fluoride.

 

Aluminium fluoride is used in many industrial processes. It is one of the minor constituents added to the electrolytic cells during the production of metallic aluminium. Aluminium fluoride is used in turning alumina into aluminium. It lowers the melting point of alumina and boosts its electrical conductivity. Thus, due to demand it is a good project for entrepreneurs to invest.

 

Few Indian Major Players are as under

Alufluoride Ltd.

Mafatlal Fine Spg. & Mfg. Co. Ltd. 

Navin Fluorine Intl. Ltd.

Southern Petrochemical Inds. Corpn. Ltd.

Tanfac Industries Ltd.

Aluminium Fluoride

Capacity Aluminium Fluoride : 60,000MT/annum Silica as bye product : 20,400MT/annum Plant and Machinery cost 1739.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 28.00 %
Break Even Point (BEP) 49.00 % TCI 0.00 Lakhs
Cost of Project 3496.00Lakhs

Description:

Aluminium fluoride is the chemical compound with the formula AlF3. It has the consistency of a white powder. AlF3 is refractory, in strong contrast to the other halides of aluminium. Adding aluminium fluoride to the production process of primary aluminium lowers the consumption of electricity required in the smelting process and thereby considerably contributes to the reduction of production costs of aluminium. Aluminium producers (smelters) are the main users of aluminium fluoride.

Aluminium fluoride is used in many industrial processes. It is one of the minor constituents added to the electrolytic cells during the production of metallic aluminium. Aluminium fluoride is used in turning alumina into aluminium.

Major end user industries for aluminum fluoride include automobiles, construction, aerospace and pharmaceuticals among others. Of these, building and construction represents the largest end user segment for aluminum fluoride and the trend is anticipated to continue for a foreseeable future. Pharmaceuticals segment is expected to be the fastest growing end user segment during the forecast period. As a whole it is a good project for new entrepreneurs to invest.

Few Indian Major Players are as under

·         Alufluoride Ltd.

·         Mafatlal Fine Spg. & Mfg. Co. Ltd.

·         Navin Fluorine Intl. Ltd.

·         Southern Petrochemical Inds. Corpn. Ltd.

·         Tanfac Industries Ltd.


Information

  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

ABOUT NPCS

 

NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

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Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.

 


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.

 

Our Approach:


• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.

 

Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR