Niir Project Consultancy Services (NPCS) through its network of project consultants in a wide range of business and technological disciplines is engaged in providing services to its clients by way of preparation of project reports. We provide the pre-investment information and business plans required for promoters, business leaders, young entrepreneurs, women entrepreneurs, investors, NRI (Non Resident India), startups, professionals looking to start their own venture. The comprehensive project profile reports cover all the aspects of business, from analyzing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. the scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet, break-even point, rate of return (ROR), etc. the DPR is formulated by highly accomplished and experienced consultants and the market research and analysis are supported by a panel of experts and digitized data bank.


AUTOMOBILE BRAKE SHOES

Capacity 4000 Nos./Day Plant and Machinery cost 48.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 55.00 %
Break Even Point (BEP) 39.00 % TCI 293.00 Lakhs
Cost of Project 293.00Lakhs

Description:

The automobile is unique technological achievement which makes the distance shorter. With this a far distance is covered in very short time. Automobile brakes require more attention than any other system in the vehicle. Equal emphasis is given to the clutch but it comes next. The safety of passengers, pedestrians other vehicles and public properties depend upon the design and condition of brake equipments. Brakes must at all time and under varying condition be capable of stopping the vehicle quickly to avoid collisions or loss of control. In all the leading countries of world regulations requires that vehicles be equipped with breaks that passes definite performance characteristics. In many cases, standards are set by low. In some communities periodic checking or examination are carried out by the highly qualified authority to ensure the highest possible standards of safety. The total market size of the auto-components industry is estimated at over Rs 700 bn. The industry estimates that the Indian components industry will grow to over Rs 950 bn by 2010. The overall investment in the components industry is estimated at Rs 288 bn. The sector is composed of 500 medium and large players, besides over 5,000 units in the small scale sector. There are 50 leading companies in the organized sector, which account for a major share of the total output. The number of items produced exceeds 25,000. Having gained global recognition, the Indian auto components industry exports are placed at around USD 3.25 bn. The industry, riding on growing exports, has been seeking a special status on the lines of IT and gems and jewellery incentives to realize its potential to touch exports of over USD 5 bn by 2010. The exports crossed the Rs 10 bn mark in 1996-97 and have progressively risen to a level of Rs 145 bn in 2007-08. Brake shoes are used in the brakes of automobile vehicles. This provides the base to the lining. This is the part which feeds pressure and transmits this force to the lining by expansion. This is a very important part of the braking system. Due to high friction to the vehicle stops. An immense addition to capacity will thus be taking place in this sector at a time when the domestic car market has slumped. Looking at the ever changing and improving positions of automobile industries it is not difficult to assess that brake stores industries has a very bright future scope in India. It is but material to conclude that the brake shoes industry has also a similar demand condition. Production of brake shoe depends upon the production of automobile. According to demand, increase of automobile industry brake shoe industry will also increase. Now automobile industry average growth comes to 4.5%. New entrepreneur may enter in this field with good marketing idea may be successful. Few Indian Major Players are as under: Allied Nippon Ltd. Balaji Pressure Vessels Ltd. Haldex India Ltd. Hindustan Composites Ltd. Mando India Ltd. Rane Brake Lining Ltd. Sundaram Brake Linings Ltd. Wabco-T V S (India) Ltd.

Automobile Brake Shoes

Capacity Mild Steel Brake Shoe : 2625 Pcs./Day, Aluminium Brake Shoe: 875 Pcs./Day Plant and Machinery cost 70.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 67.00 %
Break Even Point (BEP) 41.00 % TCI 163.00 Lakhs
Cost of Project 163.00Lakhs

Description:
Automobile manufacturers do not produce each and every item in the factory. Since the automobile vehicles are comprising of more than 5,000 parts. They are wholly depending upon the ancillary articles manufacturers. Their units are come under this section. These industries are on priority. Break shoe is used in the brake of an automobile. Automobile brakes require more attention than any other system in the vehicle. Equal emphasis is given to the clutch but it comes next. Brakes are mechanical devices using the force of friction to overcome motion. Any two surfaces in contract resist movement between the surfaces. The turning brake-drum (as well as the wheel) is slowed by applying pressure of a non-rotating band or shoe against it. An understanding of the requirement of braking systems of automobile vehicles requires knowledge of: - The purpose of brakes; an appreciation of their contribution to safety; recognition of the factors controlling the stop; an understanding of braking action and an appreciation of possible stopping distances. Uses and Applications Brake shoes are used in the brakes of automobile vehicles. This provides the base to the lining. This is the part, which feeds pressure and transmits this force to the lining by expansion. This is a very important part of the braking system. Due to the bad conditions of road in India this brake item will also increased in future since few more automotive industries are likely to be set in very near future. All the manufacturers of vehicles have to purchase this item from the manufacturer, so it will be profitable if start which a brake shoe manufacturing units. Market Survey The total market size of the auto-components industry is estimated at over Rs 700 bn. The overall investment in the components industry is estimated at Rs 288 bn. Having gained global recognition, the Indian auto components industry exports are placed at around USD 3.25 bn. The industry has largely succeeded in markets of Turkey, Russia, Iran and Uzbekistan. However, some MNCs in the USA and elsewhere also import Indian auto components. Most substantive component makers have taken ISO certification. The global players like Suzuki, Ford Motor, Hyundai, General Motors and others have promoted manufacturing capabilities either on their own or through joint ventures with Indian component manufacturers to meet their requirements. Few Major Players are as under:- A M C L Machinery Ltd. Arvind Engineering Works Ltd. Automotive Axles Ltd. Bosch Chassis Systems India Ltd. Brakes India Ltd. Bundy India Ltd. Echlin India Ltd. Mando India Ltd. S A B Wabco India Ltd. Special Engineering Services Ltd. T A L Precision Parts Ltd.

Automobile Brake Shoes

Capacity Mild Steel Brake Shoe : 2625 Pcs./Day, Aluminium Brake Shoe: 875 Pcs./Day Plant and Machinery cost 70.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 67.00 %
Break Even Point (BEP) 41.00 % TCI 163.00 Lakhs
Cost of Project 163.00Lakhs

Description:
Automobile manufacturers do not produce each and every item in the factory. Since the automobile vehicles are comprising of more than 5,000 parts. They are wholly depending upon the ancillary articles manufacturers. Their units are come under this section. These industries are on priority. Break shoe is used in the brake of an automobile. Automobile brakes require more attention than any other system in the vehicle. Equal emphasis is given to the clutch but it comes next. Brakes are mechanical devices using the force of friction to overcome motion. Any two surfaces in contract resist movement between the surfaces. The turning brake-drum (as well as the wheel) is slowed by applying pressure of a non-rotating band or shoe against it. An understanding of the requirement of braking systems of automobile vehicles requires knowledge of: - The purpose of brakes; an appreciation of their contribution to safety; recognition of the factors controlling the stop; an understanding of braking action and an appreciation of possible stopping distances. Uses and Applications Brake shoes are used in the brakes of automobile vehicles. This provides the base to the lining. This is the part, which feeds pressure and transmits this force to the lining by expansion. This is a very important part of the braking system. Due to the bad conditions of road in India this brake item will also increased in future since few more automotive industries are likely to be set in very near future. All the manufacturers of vehicles have to purchase this item from the manufacturer, so it will be profitable if start which a brake shoe manufacturing units. Market Survey The total market size of the auto-components industry is estimated at over Rs 700 bn. The overall investment in the components industry is estimated at Rs 288 bn. Having gained global recognition, the Indian auto components industry exports are placed at around USD 3.25 bn. The industry has largely succeeded in markets of Turkey, Russia, Iran and Uzbekistan. However, some MNCs in the USA and elsewhere also import Indian auto components. Most substantive component makers have taken ISO certification. The global players like Suzuki, Ford Motor, Hyundai, General Motors and others have promoted manufacturing capabilities either on their own or through joint ventures with Indian component manufacturers to meet their requirements. Few Major Players are as under:- A M C L Machinery Ltd. Arvind Engineering Works Ltd. Automotive Axles Ltd. Bosch Chassis Systems India Ltd. Brakes India Ltd. Bundy India Ltd. Echlin India Ltd. Mando India Ltd. S A B Wabco India Ltd. Special Engineering Services Ltd. T A L Precision Parts Ltd.

Automobile Brake Shoes

Capacity Mild Steel Brake Shoe : 2625 Pcs./Day, Aluminium Brake Shoe: 875 Pcs./Day Plant and Machinery cost 70.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 67.00 %
Break Even Point (BEP) 41.00 % TCI 163.00 Lakhs
Cost of Project 163.00Lakhs

Description:
Automobile manufacturers do not produce each and every item in the factory. Since the automobile vehicles are comprising of more than 5,000 parts. They are wholly depending upon the ancillary articles manufacturers. Their units are come under this section. These industries are on priority. Break shoe is used in the brake of an automobile. Automobile brakes require more attention than any other system in the vehicle. Equal emphasis is given to the clutch but it comes next. Brakes are mechanical devices using the force of friction to overcome motion. Any two surfaces in contract resist movement between the surfaces. The turning brake-drum (as well as the wheel) is slowed by applying pressure of a non-rotating band or shoe against it. An understanding of the requirement of braking systems of automobile vehicles requires knowledge of: - The purpose of brakes; an appreciation of their contribution to safety; recognition of the factors controlling the stop; an understanding of braking action and an appreciation of possible stopping distances. Uses and Applications Brake shoes are used in the brakes of automobile vehicles. This provides the base to the lining. This is the part, which feeds pressure and transmits this force to the lining by expansion. This is a very important part of the braking system. Due to the bad conditions of road in India this brake item will also increased in future since few more automotive industries are likely to be set in very near future. All the manufacturers of vehicles have to purchase this item from the manufacturer, so it will be profitable if start which a brake shoe manufacturing units. Market Survey The total market size of the auto-components industry is estimated at over Rs 700 bn. The overall investment in the components industry is estimated at Rs 288 bn. Having gained global recognition, the Indian auto components industry exports are placed at around USD 3.25 bn. The industry has largely succeeded in markets of Turkey, Russia, Iran and Uzbekistan. However, some MNCs in the USA and elsewhere also import Indian auto components. Most substantive component makers have taken ISO certification. The global players like Suzuki, Ford Motor, Hyundai, General Motors and others have promoted manufacturing capabilities either on their own or through joint ventures with Indian component manufacturers to meet their requirements. Few Major Players are as under:- A M C L Machinery Ltd. Arvind Engineering Works Ltd. Automotive Axles Ltd. Bosch Chassis Systems India Ltd. Brakes India Ltd. Bundy India Ltd. Echlin India Ltd. Mando India Ltd. S A B Wabco India Ltd. Special Engineering Services Ltd. T A L Precision Parts Ltd.


Information

  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

ABOUT NPCS

 

NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

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Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.

 


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.

 

Our Approach:


• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.

 

Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR