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Business Opportunities in Chemical Industry Manufacturing Business Startup of Silica Gel Crystal and Beads

Capacity 0 Plant and Machinery cost 0.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 0.00 %
Break Even Point (BEP) 0.00 % TCI 0.00 Lakhs
Cost of Project 0.00Lakhs




The primary particles in a silica gel are randomly connected spherical polymerized silicate particles. The size and state of aggregation of the primary particles, as well as their surface chemistry, determine the properties of silica gels. Modern silica gel technology allows for the development of ultra-pure gels that are nearly 100 percent SiO2 and have custom pore structures and surface properties. Silica gels come in a variety of particle sizes, with each form having its own distinct particle size distribution. Silica gel is one of the most versatile and powerful chromatography agents available today, as well as one of the most widely used. It's a slightly acidic polar absorbent that can absorb basic contents in a substance that needs to be separated during chromatography. Throughout the operation, it remains impartial and maintains its own framework.


Related Projects: Chemicals (Organic, Inorganic, Industrial) Projects


Silica gel is a crystalline silicic acid polymer with the formula SiO2-nH2O. On the surface of silica gel, there are three forms of silanol groups: isolated, vicinal, and germinal. Silanol groups have a low acidity and function as absorption-active sites. A stationary phase functional group is added to the silica gel particle using chemical bonding. Crystal beads are high-shine crystal beads made of leaded glass. For added lustre, they are normally faceted. Any gel that absorbs and contains a significant amount of water is known as crystal gel or gel beads. A water-absorbing superabsorbent polymer (SAP, also known as slush powder in dry form) such as polyacrylamide is used to make crystal gel, which is normally spherical in shape (frequently Sodium polyacrylate). Silica Gel should be replaced or regenerated as needed. It's a kind of desiccant that contains the heavy metal salt "cobalt chloride." It's a semi-transparent blue substance that comes in the form of beads and crystals. Water vapour can absorb up to 40% of the weight of the indicating gel. The colour of the crystals changes from blue to light pink after the granular gel has absorbed about 8% of its weight in water.


Uses Silica Gel Crystal & Beads:


Silica gel may also be used to reduce the relative humidity within a waveguide for a high-frequency radio or satellite transmission device. Excessive moisture build-up within a waveguide can cause arcing, which can damage the power amplifier that feeds it. The characteristic impedance and frequency of the waveguide are also affected by the water beads that shape and condense within it.


Related Books: Chemical Technology (Organic, Inorganic, Industrial), Fine Chemicals


To circulate the air within the waveguide over a jar of silica gel, a small compressed air device (similar to a small home aquarium pump) is commonly used. In industrial compressed air systems, silica gel is often used to dry the air. A bed of silica gel beads filters air from the compressor discharge. The silica gel absorbs moisture from the air, protecting compressed air from damage caused by condensation or moisture at the point of use. Condensation and ice in the brake air pipes will cause break failure on railway locomotives, so the same device is used to dry compressed air. In museum and library displays and storage, silica gel is often used as a preservation method to monitor relative humidity. Silica gels are used in large warehouses and small storage facilities to prevent moisture from affecting the stored goods. Additionally, silica gel can be regenerated by heating, which removes the moisture content of the gel and allows it to be reused.


Related Videos: Chemicals (Organic, Inorganic, Industrial)


Silica gel is also used for flower drying. To dry some fresh flower petals, we'll use silica gel. Silica-gel is extremely pure, with a SiO2 content of 99.7%. As a result, it is a very stable and inert substance that can be used in both food and pharmaceutical applications. Because of the low impurity content, coating formulations will not be harmed or adverse reactions will not occur.


Manufacturing Process:


The seaweed's silica gel contains rough little beads. They're manufactured using a proprietary method involving sodium silicate and an acid. The mixture hardens into a gel, which is then dried. It's a xerogel, but it's shortened to gel, despite the fact that it's a hard substance, just to confuse people. As a result, not only is this new process more effective in the production of silica gel, but the materials that result are also completely new. The resulting gel materials can be used in a number of applications, including cooking oil filtration, soft skin cleansers, dental abrasives, and so on. This innovation covers the development and use of novel gel materials, especially caustic and composite gels, as well as the novel gel materials themselves.


Related Books: - BOOKS & DATABASES


The beads are uniform in size, have a small size distribution, have a wide surface area, and have a special surface coating that can help you achieve the best performance and highly repeatable results. An aqueous sodium silicate solution is acidified to obtain a gelatinous precipitate, which is then washed and dehydrated to yield colourless silica gel. Ammonium tetrachlorocobaltate (NH4)2CoCl4 or cobalt chloride CoCl2 are used when a visual indication of the moisture content of the silica gel is needed. When the gel is fresh, it will be blue, but when it is hydrated, it will be pink. India is a world leader in the production of silica gel.


Market Outlook:


Because of its growing use in the food and beverage, pharmaceutical, paints and coatings, plastics, and inks and printing industries, the global silica gel market is expected to expand. It has the ability to adsorb water vapour and is chemically inert and non-toxic, allowing it to be used in the applications mentioned above. Over 2030, the global silica gel market is expected to develop at a CAGR of 3.5 percent.


Market Research: - Market Research Report


The market is expected to be hampered by rising customer demand for bio-based goods as a result of increasing environmental concerns. Silica gel is a hazy type of silicon dioxide that is synthesized in the form of firm irregular granules that resemble crystals or hard normal beads. Silica Gel is a popular desiccant and adsorbent that is used in a variety of industrial and consumer applications. Silica has become a part of everyday life for consumers, and it can be used in a variety of applications. Since the demand for silica gel varies depending on its application, the market for it can be segmented. The market can be segmented accordingly, and growth in either sector would increase silica gel demand.


Key Players:

·         B A S F India Ltd.

·         Clariant Chemicals (India) Ltd.

·         Evonik Catalysts India Pvt. Ltd.

·         Multisorb Technologies India Pvt. Ltd.

·         Thermo Fisher Scientific India Pvt. Ltd.


For More Detail:,%20Inorganic,%20Industrial)


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NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

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Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:



Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications


Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity


Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers


Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel


Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)


Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram


Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities


Project at a Glance

Along with financial details as under:


  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital


  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals


                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios


                Earnings Per Share (EPS)


             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 


  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR