Niir Project Consultancy Services (NPCS) through its network of project consultants in a wide range of business and technological disciplines is engaged in providing services to its clients by way of preparation of project reports. We provide the pre-investment information and business plans required for promoters, business leaders, young entrepreneurs, women entrepreneurs, investors, NRI (Non Resident India), startups, professionals looking to start their own venture. The comprehensive project profile reports cover all the aspects of business, from analyzing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. the scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet, break-even point, rate of return (ROR), etc. the DPR is formulated by highly accomplished and experienced consultants and the market research and analysis are supported by a panel of experts and digitized data bank.


CEMENT PLANT

Capacity 500 MT/Day OR 10,000 BAGS/DAY Plant and Machinery cost 476.00 Lakhs
Working Capital 606.00 Rate of Return (ROR) 68.00 %
Break Even Point (BEP) 35.00 % TCI 1307.00 Lakhs
Cost of Project 1307.00Lakhs

Description:

The general outlook for the cement industry is fulfilled the situation in a large body of Indian Industry, with a market rise in production failing to generate adequate profitability. In some quarters, the mini-cement plant has been following, since it opens up possibilities of exploiting small deposits of limestone in difficult and thereby contributes to the socialist pattern on the other hand. There has been a bright scope in setting up mini-cement plant. Indian Government is providing a scheme of soft loans to current units wishing to convert from wet to dry. With the combination of all these new development the industry may with luck play its full role in the national programme

Cement Plant

Capacity 5000 MT/Day Plant and Machinery cost 10500.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 41.00 %
Break Even Point (BEP) 79.00 % TCI 17500.00 Lakhs
Cost of Project 17500.00Lakhs

Description:

Cement industry is one of the most important basic industries on which depends the economic health of a developing country. In fact the important indicators of the industrial vitality of a country is its per capita consumption of cement. India is the eleventh largest producer of cement of the world, with an installed capacity of 26.5 million tonnes and an investment of Rs. 280 crores in 55 units spread all over the country providing employment to over 80,000 persons. A development council embracing representative of all parties concerned with the industry including consumers has been setup. The council is intended to function as a watching over seeing all aspects of the industry fixing production targets, monitoring progress, optimizing the use of raw materials and attending to such matters as standardization, export promotion, developing the use of industrial wastes in cement manufacturer and production of special cements. Realized in this sense, analysis of cement demand should, ideally, proceed on the basis of measuring the demand for capital goods, intermediate products or, to some extent durable consumer goods. Urban development to a large extent depends on the availability of construction materials like steel and cement not only for the residential complexes, but also for the overhead facilities like roads, bridges tanks etc. besides the urban sectors, the growth of rural sector may also influence the level of major irrigation, residential and non residential farm houses etc. The demand for this product is good. There is good scope for new entrants in this field.

CEMENT PLANT

Capacity 4000 Bag / Day Plant and Machinery cost 300.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 59.00 %
Break Even Point (BEP) 36.00 % TCI 100.00 Lakhs
Cost of Project 100.00Lakhs

Description:

In the most general sense of the word, cement is a binder, a substance which sets and hardens independently, and can bind other materials together. The name "cement" goes back to the Romans who used the term "opus caementitium" to describe masonry which resembled concrete and was made from crushed rock with burnt lime as binder. The volcanic ash and pulverized brick additives which were added to the burnt lime to obtain a hydraulic binder were later referred to as cementum, cimentum, cäment and cement. Cements used in construction are characterized as hydraulic or non-hydraulic. The most important use of cement is the production of mortar and concrete - the bonding of natural or artificial aggregates to form a strong building material which is durable in the face of normal environmental effects. The cement industry is experiencing a boom on account of the overall growth of the Indian economy. The demand for cement, being a derived demand, depends primarily on the industrial activity, real estate business, construction activity, and investment in the infrastructure sector. India is experiencing growth on all these fronts and hence the cement market is flourishing like never before. Indian cement industry is globally competitive because the industry has witnessed healthy trends such as cost control and continuous technology upgradation. Global rating agency, Fitch Ratings, has commented that cement demand in India is expected to grow at 10% annually in the medium term buoyed by housing, infrastructure and corporate capital expenditures. The Indian cement industry is the second largest producer of quality cement, which meets global standards. The cement industry comprises 130 large cement plants with an installed capacity of 156. 26 million tonnes and more than 300 mini cement plants with an estimated capacity of 11.10 million tonnes making a total installed capacity of 167.36 million tonnes. Keeping in view the trend of growth of the industry, a production target of 142 million tonnes was fixed for the year 2005-2006. Cement production during April to December 2005 was 106.83 million tonnes, registering a growth of 9.31 percent. During November 2006, cement production was 12.43 Million tonnes, registering a growth of 11.98% as compared to 11.10 million tonnes in November 2005. Indian cement industry meets entire domestic demand and is able to export cement and clinker. The export of cement and clinker during April- December 2005 was 4.24 Million Tonnes and 2.53 million tonnes respectively. During November 2006, cement export showed a decline of 36.92% (from 0.65 million tonnes in November 2005 to 0.41 million tonnes in November 2006), whereas clinker export grew by 40.74% (from 0.27 million tonnes in Nov 2005 to 0.38 million tonnes in November 2006). continuous technological upgradation and assimilation of latest technology has been going on in the cement industry. Indian cement industry is modern and uses the latest technology. India is also producing different varieties of cement like Ordinary Portland cement (OPC), Portland Pozzolana cement (PPC), Portland Blast furnace Slag Cement (PBFS), Oil Well Cement, Sulphate Resisting Portland Cement, White Cement, etc. Future growth will be driven by expected GDP growth of more than 8 percent, growth of the housing sector and the development of roads, ports, airports and other infrastructure. The major players in the cement sector are ACC, Gujarat Ambuja Cement Limited, Grasim Industries and Ultratech, India Cements Limited, Jaiprakash Associates and JK Cements. Foreign players such as Holcim Italcementi, Heidelber and Lafarge have also entered the cement market.

CEMENT PLANT

Capacity 90,000 MT/Annum Plant and Machinery cost 1296.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 42.00 %
Break Even Point (BEP) 47.00 % TCI 1750.00 Lakhs
Cost of Project 1750.00Lakhs

Description:

The term cement is used to designate many different kinds of substances that are used as binders. The term cements as used henceforth will be confined to inorganic hydraulic cements, principally Portland cement. India is the second-largest producer of cement in the world after China with industry capacity of approximately 160 MT in 2006. The cement industry is regional in nature due to the concentration of limestone reserves located in a few states. This has resulted in a surplus situation in some regions and a deficit in others. Demand for cement has grown at a CAGR of 9.1% in the last two years with supply growing at a CAGR of 8.2% in the same period. With a large amount of infrastructure activities being planned in commercial, real estate and housing sector along with huge development works in roads, railways, ports and hydel projects, we expect the cement demand growth momentum to stay intact. We expect this to have a positive impact on cement prices in different regions till new capacities come up by mid-FY09. Demand for cement is correlated to the GDP growth of the country, infrastructure and industrial capex as well as exports. Strong GDP growth expected in the coming years and huge planned investments should result in healthy growth in the cement demand. The Indian economy continues to be on a much stronger growth path driven by increased amount of infrastructure spending and capex. The economy is expected to grow by 8% for the next two to three years, which will drive an increased demand growth for the cement industry. The cement demand is expected to grow at a CAGR of 10% at least for the next three years. The cement industry witnessed serious M&A activity in the past few years, as a result of which the top four players now account for almost 52-55% of the installed cement capacity of India, as against 40-42% in FY00.The M&A activity have also had global participants. The growing presence of international players bring with them better technology and operational efficiencies which could significantly alter pricing patterns. The cement industry has witnessed substantial reorganization of capacities during the last couple of years. Some examples of the consolidation witnessed during the recent past include: Gujarat Ambuja taking a stake of 14% in ACC; Gujarat Ambuja taking over DLF Cements and Modi Cement; India Cement taking over Raasi Cement and Sri Vishnu Cement; Grasim's acquisition of the cement business of L&T; Indian Rayon's cement division merging with Grasim; Grasim taking over Sri Digvijay Cements; L&T taking over Narmada Cements; ACC taking over IDCOL. There is a very good scope and market potential of cement right now. New entrepreneurs should venture into this field. Few Indian Major Players are as under: A C C Ltd. Alcon Cement Co. Pvt. Ltd. Ambala Cements Ltd. Ambuja Cements Ltd. Amirgadh Cements Ltd. Andhra Cements Ltd. Anjani Portland Cement Ltd. B R Cement Industry Ltd. Bagalkot Udyog Ltd. Balaram Cements Ltd. Banjara Cements Ltd. Barak Valley Cements Ltd. Basera Cements Ltd. Bheema Cements Ltd. Bhilai Jaypee Cement Ltd. Binani Cement Ltd. Birla Corporation Ltd. Bokaro Jaypee Cement Ltd. Burnpur Cement Ltd. C C L International Ltd. Cement Corpn. Of India Ltd. Cement Manufacturing Co. Ltd. Century Textiles & Inds. Ltd. Chaanakya Cements Ltd. Chenab Cement Ltd. Cheran Cement Ltd. Chettinad Cement Corpn. Ltd. Cochin Cements Ltd. Concorde Cement Pvt. Ltd. D L F Cement Ltd. Dakshin Cements Ltd. Dalmia Cement (Bharat) Ltd. Dalmia Cement Ventures Ltd. Deccan Cements Ltd. Desai Cement Co. Ltd. Deva Drill Tech (India) Ltd. Dhar Cement Ltd. G K W Cement Ltd. Gangotri Cement Ltd. Garden Cements Ltd. Greygold Cements Ltd. Gujarat High Tech Inds. Ltd. Gujarat Himalaya Cements Ltd. Gujarat Jaypee Cement & Infrastructure Ltd. Gujarat Sidhee Cement Ltd. Heidelberg Cement India Ltd. Hemadri Cements Ltd. Hics Cements Ltd. High-Tech Lime Products Ltd. I P I-S P Cement Co. Ltd. India Cements Ltd. Indo-American Cement Corpn. Ltd. J K Cement Ltd. J K Lakshmi Cement Ltd. Jagadamba Cements Ltd. Jagdish Constructions Ltd. Jaipur Udyog Ltd. Janpriya Cement Ltd. Jubilee Cements Ltd. Jupiter Cement Inds. Ltd. K C P Ltd. Kakatiya Cement Sugar & Inds. Ltd. Kakinada Cements Ltd. Kalinga Cement Ltd. Kalyanpur Cements Ltd. Karnataka Cement Ltd. Karnataka Instrade Corpn. Ltd. Keerthi Industries Ltd. Kohinoor Cements Ltd. L I Cement Pvt. Ltd. L I Eastern Pvt. Ltd. Lafarge India Pvt. Ltd. Lakshmi Cement & Ceramics Inds. Ltd. Lemos Cements Ltd. Lloyd Cements Ltd. Lok Cements Ltd. M G T Cements Pvt. Ltd. Madras Cements Ltd. Mahendra Cements Ltd. Makers Development Services Pvt. Ltd. Malabar Cements Ltd. Mangalam Cement Ltd. Meghalaya Cement Ltd. Modern Cement Inds. Ltd. My Home Inds. Ltd. N C L Industries Ltd. Namo Cements Ltd. Necem Cements Ltd. Neelgiri Cements Ltd. Nihon Nirmaan Ltd. Nilanchaal Cement Pvt. Ltd. Nirman Cements Ltd. North East Cements Ltd. O C L India Ltd. P R Cements Ltd. Panchmahal Cement Ltd. Panyam Cements & Mineral Inds. Ltd. Penna Cement Inds. Ltd. Prism Cement Ltd. Prudential Cements Ltd. Raasi Cement Ltd. Radhakishan Cement Ltd. Raghoji Cement Mfg. Co. Ltd. Rain Commodities Ltd. Rajapalayam Cement & Chemicals Ltd. Ranisagar Cement Co. Ltd. Rishi Cement Co. Ltd. Sabari Cements (Chennai) Ltd. Sagar Cements Ltd. Sahas Cements Ltd. Sainik Finance & Inds. Ltd. Sanjay Intra Ltd. Saraf Agencies Pvt. Ltd. Satkar Cement Co. Ltd. Satyam Cement Ltd. Saurabh Cement Ltd. Saurashtra Cement Ltd. Seetharam Cements Ltd. Shaktiman Cements Ltd. Shiva Cement Ltd. Shree Cement Ltd. Shree Digvijay Cement Co. Ltd. Shree I-Jee Cement Inds. Ltd. Shree Quality Cements Ltd. Shri Hariganga Cement Ltd. Shri Keshav Cements & Infra Ltd. Shubham Industries Ltd. Sigma Cements Ltd. Singhal Cement & Allied Inds. Ltd. Snhehadhara Industries Ltd. Somani Cement Co. Ltd. Someswara Cements & Chemicals Ltd. Sorabh Cement Ltd. South India Cements Ltd. Sri Simhadri Cements Ltd. Srichakra Cements Ltd. Star Cement Meghalaya Ltd. Sudarshan Cement & Multiprojects Ltd. Sukhchain Cements Ltd. Talavadi Cements Ltd. Tamil Nadu Cements Corpn. Ltd. Travancore Cements Ltd. Udaipur Cement Works Ltd. Ultratech Cement Ltd. Umrongso Cement Ltd. Uttar Pradesh State Cement Corpn. Ltd. Vaishno Cement Co. Ltd. Varun Cements Ltd. Vinay Cements Ltd. Virgo Cements Ltd. Visaka Cement Industry Ltd. Vishwakarma Cements Ltd. Viswam Cement Ltd. Zodiac Cements Ltd. Zuari Cement Ltd.

CEMENT PLANT

Capacity 1800000 Nos. Cement Bags (50 Kg. each) Plant and Machinery cost 1296.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 42.00 %
Break Even Point (BEP) 47.00 % TCI 1750.00 Lakhs
Cost of Project 1750.00Lakhs

Description:

Cement industry forms a vital part of infrastructure development since no modern construction activity can take place without the use of cement in one form or another. The term cement is used to designate many different kinds of substances that are used as binders. Cement used in construction is characterised as hydraulic or non-hydraulic. The term cements as used henceforth will be confined to inorganic hydraulic cements, principally Portland cement. India is the second-largest producer of cement in the world after China with industry capacity of approximately 160 MT in 2006. The cement industry is regional in nature due to the concentration of limestone reserves located in a few states. This has resulted in a surplus situation in some regions and a deficit in others. Demand for cement has grown at a CAGR of 9.1% in the last two years with supply growing at a CAGR of 8.2% in the same period. With a large amount of infrastructure activities being planned in commercial, real estate and housing sector along with huge development works in roads, railways, ports and hydel projects, we expect the cement demand growth momentum to stay intact. We expect this to have a positive impact on cement prices in different regions till new capacities come up by mid-FY09. Demand for cement is correlated to the GDP growth of the country, infrastructure and industrial capex as well as exports. Strong GDP growth expected in the coming years and huge planned investments should result in healthy growth in the cement demand. The Indian economy continues to be on a much stronger growth path driven by increased amount of infrastructure spending and capex. The economy is expected to grow by 8% for the next two to three years, which will drive an increased demand growth for the cement industry. The cement demand is expected to grow at a CAGR of 10% at least for the next three years. The cement industry witnessed serious M&A activity in the past few years, as a result of which the top four players now account for almost 52 to 55% of the installed cement capacity of India, as against 40 to 42% in FY00. The M&A activity have also had global participants. The growing presence of international players bring with them better technology and operational efficiencies which could significantly alter pricing patterns. Indian cement sales rose 4.82% for FY11, its slowest pace in more than a decade, on poor demand. According to a report from the Business Standard, manufacturers have failed to match their expectation of 9 to 10 per cent growth in financial year 2010 to 2011, and are the first time since the industry entered its boom time during mid 2005 that cement makers’ high trajectory growth slipped to almost half of what experts had anticipated. The industry blames the slide on persistent poor demand for the building commodity throughout the year. After the Commonwealth Games held in Delhi last October, demand worsened, pulling down production and sales on a year on year basis in subsequent months, the report said. Cement demand is dependent on the level of construction activities. Construction activities are in turn closely related to a number of macroeconomic factors such as consumer spending, population growth, manufacturing sector growth, inflation rates, government spending etc. The construction industry is the second largest industry in India after agriculture. It accounts for about 11% of India’s GDP. It makes significant contribution to the national economy and provides employment to large number of people. Construction constitutes 40% to 50% of India's capital expenditure on projects in various sectors such as highways, roads, railways, energy, airports, irrigation etc. There are mainly three segments in the construction industry like real estate construction which includes residential and commercial construction; infrastructure building which includes roads, railways, power etc; and industrial construction that consists of oil and gas refineries, pipelines, textiles etc. Building material is any material which is used for a construction purpose. Many naturally occurring substances, such as clay, sand, wood and rocks, even twigs and leaves have been used to construct buildings. Apart from naturally occurring materials, many man made products are in use. According to a study by ASSOCHAM, the burgeoning Indian construction industry will rise in the coming years. A large and growing middle class population of more than 300 million people, a changing life style, better cost of living etc is growth drivers for this sector. The cement industry has witnessed substantial reorganization of capacities during the last couple of years. Some examples of the consolidation witnessed during the recent past include: Gujarat Ambuja taking a stake of 14% in ACC; Gujarat Ambuja taking over DLF Cements and Modi Cement; India Cement taking over Raasi Cement and Sri Vishnu Cement; Grasims acquisition of the cement business of L&T; Indian Rayons cement division merging with Grasim; Grasim taking over Sri Digvijay Cements; L&T taking over Narmada Cements; ACC taking over IDCOL. There is a very good scope and market potential of cement right now. New entrepreneurs should venture into this field.

CEMENT PLANT

Capacity 6000 MT/Annum Plant and Machinery cost 777.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 48.00 %
Break Even Point (BEP) 39.00 % TCI 1253.00 Lakhs
Cost of Project 1253.00Lakhs

Description:

Cement is a material with adhesive and cohesive properties which make it capable of bonding minerals fragments into a compact whole. It can be defined as any substance, which can join unite two or more pieces of some other substance together to form a unit mass. Cement, as used in construction industries, is a fine powder which when mixed with water and allowed to set and harden can join different components or members together to give a mechanically strong structure. Thus cement can be used as bonding material for bricks or for bonding solid particles of different sizes (rubber masonry) to form a monolith. The name Portland cement is given originally due to the resemblance of the color and quality of the hardened cement to Portland stone Portland Island in England. The most common type of cement used by concrete manufacturers is Portland cement, which is prepared by igniting a mixture of raw materials mainly composed of calcium carbonate or aluminium silicates. According to ASTM standard specification C 150, Portland cement is defined as a hydraulic cement produced by pulverizing clinker consisting essentially of hydraulic calcium silicates, usually containing one or more of the forms of calcium sulfate as an inter ground addition . The phase compositions in Portland cement are shown below and they are denoted as tri calcium silicate (C3S), di calcium silicate (C2S), tri calcium aluminate (C3A), and tetra calcium alumino ferrite (C4AF) Uses & Applications The most common use for cement is in the production of concrete. Concrete is a composite material consisting of aggregate (gravel and sand), cement, and water. As a construction material, concrete can be cast in almost any shape desired, and once hardened, can become a structural (load bearing) element. Users may be involved in the factory production of pre cast units, such as panels, beams, road furniture, or may make cast in situ concrete such as building superstructures, roads, dams. Market Survey Indian cement industry, a leading manufacturing sub-sector in India, entered a new era after the partial decontrol in 1982 and near total free market in 1989, ahead of the dawn of the liberalisation era in the country. The industry was totally delicensed in 1991 under the Industries Development and Regulation Act. India is the second largest producer of cement in the world after China. It is followed by Japan and the USA. The overall turnover of the industry is placed at Rs 600 bn. India accounts for a share of about 6% against China's 37% and the USA's 5% of global production. The demand for cement mainly depends on the level of development and the rate of growth of the economy. There are no close substitutes for cement and hence the demand for cement is price inelastic.

Cement Plant

Capacity 200 MT/Day Plant and Machinery cost 755.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 17.22 %
Break Even Point (BEP) 61.78 % TCI 1254.00 Lakhs
Cost of Project 1254.00Lakhs

Description:

Cement is a material with adhesive and cohesive properties which make it capable of bonding minerals fragments into a compact whole. It can be defined as any substance, which can join unite two or more pieces of some other substance together to form a unit mass. It is an inorganic, non-metallic substance with hydraulic binding properties, and is used as a bonding agent in building materials. It is a fine powder, usually gray in color that consists of a mixture of the hydraulic cement minerals to which one or more forms of calcium sulfate have been added. Mixed with water it forms a paste, which hardens due to formation of cement mineral hydrates. Cement is the binding agent in concrete, which is a combination of cement, mineral aggregates and water. Concrete is a key building material for a variety of applications. Cement, as used in construction industries, which when mixed with water and allowed to set and harden can join different components or members together to give a mechanically strong structure. Thus cement can be used as bonding material for bricks or for bonding solid particles of different sizes (rubber masonry) to form a monolith. The most common use for cement is in the production of concrete. Concrete is a composite material consisting of aggregate (gravel and sand), cement, and water. As a construction material, concrete can be cast in almost any shape desired, and once hardened, can become a structural (load bearing) element. Indian cement industry, a leading manufacturing sub-sector in India, entered a new era after the partial decontrol in 1982 and near total free market in 1989, ahead of the dawn of the liberalisation era in the country. The industry was totally delicensed in 1991 under the Industries Development and Regulation Act. India is the second largest producer of cement in the world after China. It is followed by Japan and the USA. As a whole it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • A C C Ltd. • Adani Cements Ltd. • Ambuja Cement Eastern Ltd. • Ambuja Cement Rajasthan Ltd. • Ambuja Cements Ltd. • Bharathi Cement Corpn. Pvt. Ltd. • Bhilai Jaypee Cement Ltd. • Birla Corporation Ltd. • Burnpur Cement Ltd. • Calcom Cement India Ltd. • Cement Corpn. Of India Ltd. • D L F Cement Ltd. • Eswar Cements Pvt. Ltd. • Garden Cements Ltd. • Gujarat High Tech Inds. Ltd. • High-Tech Lime Products Ltd. • I P I-S P Cement Co. Ltd. • India Cements Ltd. • J K Lakshmi Cement Ltd. • Jagadamba Cements Ltd. • Jaipur Udyog Ltd. • Makers Development Services Pvt. Ltd. • Malabar Cements Ltd. • Megha Technical & Engineers Pvt. Ltd. • Meghalaya Cement Ltd. • N C L Industries Ltd. • Namo Cements Ltd. • Prism Cement Ltd. • Raasi Cement Ltd. • Radhakishan Cement Ltd. • Rain Cements Ltd. • Samruddhi Cement Ltd. • Sanghi Industries Ltd. • Shree Digvijay Cement Co. Ltd. • Someswara Cements & Chemicals Ltd. • Sorabh Cement Ltd. • Trinetra Cement Ltd. • Ultratech Cement Ltd. • Uttar Pradesh State Cement Corpn. Ltd. • Varun Cements Ltd. • Visaka Cement Industry Ltd. • Vishwakarma Cements Ltd. • Zuari Cement Ltd.

Cement Plant

Capacity 1000 MT/Day Plant and Machinery cost 1732.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 27.00 %
Break Even Point (BEP) 57.00 % TCI 0.00 Lakhs
Cost of Project 3952.00Lakhs

Description:

Cement is the binder component of concrete, the glue that holds the filler together to create a uniform, strong material. The filler in concrete consists primarily of aggregate particles.Cement is a material with adhesive and cohesive properties which make it capable of bonding minerals fragments into a compact whole. It can be defined as any substance, which can join unite two or more pieces of some other substance together to form a unit mass.

Cement demand is expected to increase by 5.0-5.5% y-o-y in FY18 on back of increased spends on roads and railways, push towards affordable housing by central government, materialization of pent-up demand, particularly in rural housing and low base. Cement demand is expected to reach 550-600 Million Tonnes Per Annum (MTPA) by 2025.Thus, due to demand it is best to invest in this project.

Few Indian major players are as under

·                     A C C Ltd.

·                     Adani Cements Ltd.

·                     Ambuja Cements Ltd.

·                     B R Cement Industry Ltd.

·                     Bagalkot Cement &Inds. Ltd.

·                     Bharathi Cement Corpn. Pvt. Ltd.

·                     BhilaiJaypee Cement Ltd.

 

Cement Plant

Capacity 200 MT/Day Plant and Machinery cost 683.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 26.00 %
Break Even Point (BEP) 60.00 % TCI 0.00 Lakhs
Cost of Project 2343.00Lakhs

Description:

Cement is a material with adhesive and cohesive properties which make it capable of bonding minerals fragments into a compact whole. It can be defined as any substance, which can join unite two or more pieces of some other substance together to form a unit mass. Cement is the binding agent in concrete, which is a combination of cement, mineral aggregates and water. Concrete is a key building material for a variety of applications.

The global cement market size was valued at USD 355.6 billion in 2016. It is expected to register a CAGR of 7.8% from 2017 to 2025. Increasing investments in the infrastructure sector is one of the key trends escalating market growth. As per the World Bank in 2016, the global infrastructure investment is likely to reach nearly USD 94 trillion by 2040.  As a whole there is a good scope for new entrepreneur to invest in this business.

Few Indian major players are as under

·         A C C Ltd.

·         Adani Cements Ltd.

·         Ambuja Cements Ltd.

·         B R Cement Industry Ltd.

·         Bagalkot Cement & Inds. Ltd.

·         Bharathi Cement Corpn. Pvt. Ltd.

·         Bhilai Jaypee Cement Ltd.

 

 


Information

  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
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  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


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Ø  Introduction

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·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

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Ø  Market Study and Assessment

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·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR