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Niir Project Consultancy Services (NPCS)
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Email: npcs.ei@gmail.com,
info@entrepreneurindia.co
Tel: 91-11-23843955, 23845654, 23845886, +91-8800733955
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Niir Project Consultancy Services (NPCS) through its network of project consultants in a wide range of business and technological disciplines is engaged in providing services to its clients by way of preparation of project reports. We provide the pre-investment information and business plans required for promoters, business leaders, young entrepreneurs, women entrepreneurs, investors, NRI (Non Resident India), startups, professionals looking to start their own venture. The comprehensive project profile reports cover all the aspects of business, from analyzing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. the scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet, break-even point, rate of return (ROR), etc. the DPR is formulated by highly accomplished and experienced consultants and the market research and analysis are supported by a panel of experts and digitized data bank.


CLINKER GRINDING FOR CEMENT

Capacity 75000 MT/Annum Plant and Machinery cost 433.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 43.00 %
Break Even Point (BEP) 58.00 % TCI 727.00 Lakhs
Cost of Project 727.00Lakhs

Description:

The most commonly used cement in the world is Portland cement, which is formed at high temperatures that chemically combine the ingredients into new components, including calcium silicates and calcium aluminates. When the cement clinkers are ground with approximately 5% gypsum, they form Portland cement. These compounds allow cement to set when combined with water and to form strong bonds that can withstand pressure, water immersion, and other elements. In the manufacture of Portland cement, clinker is lumps or nodules, usually 3-25 mm in diameter, produced by sintering limestone and alumino-silicate during the cement kiln stage. Cement clinkers are formed by the heat processing of cement elements in a kiln. Limestone, clay, bauxite, and iron ore sand in specific proportions are heated in a rotating kiln at 2,770° Fahrenheit (1,400° Celsius) until they begin to form cinder lumps, which are also known as cement clinkers. Cement clinkers are usually ground with gypsum to produce the fine powder later mixed with liquid to produce cement, although some manufacturers ship cement clinkers in their lump form to cut down on dust. Cement is heavily relied upon to produce mortar, grouts, and concrete, and cement clinkers are the first stage, post firing, in making cement. Cement has strong bonding qualities when mixed with gypsum and water to form a hydration reaction, and it forms approximately one tenth of concrete, mixed with rocks, sand, and other materials and used in building construction all over the world. Concretes high versatility makes it an ideal tool for building projects of all shapes and sizes, from skyscrapers to pool sides. Concrete can also be recycled when it has outlived its usefulness and converted back into cement clinkers through careful processing. Clinker is ground (usually with the addition of a little gypsum, that is, calcium sulfate dehydrate) to become Portland cement. It may also be combined with other active ingredients or chemical admixtures to produce: ground granulated blast furnace slag cement, pozzolana cement & silica fume cement. The cement industry is one of the main beneficiaries of the infrastructure boom. With robust demand and adequate supply, the industry has bright future. The Indian Cement Industry with total capacity of 165 million tones is the second largest after China. Cement industry is dominated by 20 companies who account for over 70% of the market. Individually no company accounts for over 12% of the market. The major players like L&T and ACC have been quiet successful in narrowing the gap between demand and supply. Private housing sector is the major consumer of cement (53%) followed by the government infrastructure sector. Similarly northern and southern region consume around 20%-30% cement while the central and western region are consuming only 18%-16%. India is the 2nd largest cement producer in world after china. Right from laying concrete bricks of economy to waving fly overs cement industry has shown and shows a great future. Domestic demand for cement has been increasing at a fast pace in India. Cement industry has contributed around 8% to the economic development of India. Outsiders (foreign players) eyeing India as a major market to invest in the form of either merger or FDI (Foreign Direct Investment). Cement industry has a long way to go as Indian economy is poised to grow because of being on verge of development. The company continues to emphasize on reduction of costs through enhanced productivity, reduction in energy costs and logistics expenses. The cement sector is expected to witness growth in line with the economic growth because of the strong co-relation with GDP. Future drivers of cement demand growth in India would be the road and housing projects. As per the Working Group report on Cement Industry for the formulation of the 11th Plan, the cement demand is likely to grow at 11.5 per cent per annum during the 11th Plan and cement production and capacity by the end of the 11th Plan are estimated to be 269 million tones and 298 million tones, respectively, with capacity utilization of 90 per cent. There is a very good scope in this sector and new entrepreneurs should venture into this field. Few Indian Major Players are as under: ACC Ltd. Almora Magnesite Ltd. Ambuja Cement Eastern Ltd. Ambuja Cement Rajasthan Ltd. Barak Valley Cements Ltd. Bhilai Jaypee Cement Ltd. Binani Cement Ltd. Birla Corporation Ltd. Cement Manufacturing Co. Ltd. Century Textiles & Inds. Ltd. Chettinad Cement Corpn. Ltd. Deccan Cements Ltd. Dhar Cement Ltd. Greygold Cements Ltd. Gujarat High Tech Inds. Ltd. Gujarat Sidhee Cement Ltd. Heidelberg Cement India Ltd. Hemadri Cements Ltd. India Cements Ltd. Keerthi Industries Ltd. Lafarge India Pvt. Ltd. Lemos Cements Ltd. Malabar Cements Ltd. Mangalam Cement Ltd. Meghalaya Cement Ltd. My Home Inds. Ltd. N C L Industries Ltd. Namo Cements Ltd. Narmada Cement Co. Ltd. Penna Cement Inds. Ltd. Rain Commodities Ltd. Ramco Industries Ltd. Rishi Cement Co. Ltd. Sagar Cements Ltd. Sainik Finance & Inds. Ltd. Sanghi Industries Ltd. Saurashtra Cement Ltd. Shaktiman Cements Ltd. Shiva Cement Ltd. Shree Digvijay Cement Co. Ltd. Shri Hariganga Cement Ltd. Snhehadhara Industries Ltd. Sorabh Cement Ltd. Sparta Cements & Infra Ltd. Sri Vishnu Cement Ltd. Srichakra Cements Ltd. Sudarshan Cement & Multiprojects Ltd. Tata Chemicals Ltd. Ultratech Cement Ltd. Vinay Cements Ltd. Virgo Cements Ltd. Visaka Cement Industry Ltd. Zuari Cement Ltd.

Clinker Grinding for Cement

Capacity Clinker for Cement: 100 MT/Day Plant and Machinery cost 436.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 23.00 %
Break Even Point (BEP) 55.00 % TCI 907.00 Lakhs
Cost of Project 907.00Lakhs

Description:

Cement is an inorganic, non-metallic substance with hydraulic binding properties, and is used as a bonding agent in building materials. It is a fine powder, usually gray in color that consists of a mixture of the hydraulic cement minerals to which one or more forms of calcium sulfate have been added. Mixed with water it forms a paste, which hardens due to formation of cement mineral hydrates. Cement is the binding agent in concrete, which is a combination of cement, mineral aggregates and water. Concrete is a key building material for a variety of applications. In the manufacture of Portland cement, clinker is lumps or nodules, usually 3-25 mm in diameter, produced by sintering limestone and alumino-silicate during the cement kiln stage. Clinker is the main ingredient in cement. These hardened granules are obtained by firing a mixture of approximately 80% limestone and 20% clay to a high temperature. The most commonly used cement in the world is Portland cement, which is formed at high temperatures that chemically combine the ingredients into new components, including calcium silicates and calcium aluminates. When the cement clinkers are ground with approximately 5% gypsum, they form Portland cement. These compounds allow cement to set when combined with water and to form strong bonds that can withstand pressure, water immersion, and other elements. Cement Clinker is an intermediate product used in manufacture of Portland and Blended Cements in Cement. Portland cement clinker is ground (usually with the addition of a little gypsum, that is, calcium sulfate dehydrate) to a fine powder and used as the binder in many cement products. As a whole it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • A C C Ltd. • Almora Magnesite Ltd. • Ambuja Cement Eastern Ltd. • Ambuja Cement Rajasthan Ltd. • Ambuja Cements Ltd. • Anjani Portland Cement Ltd. • Barak Valley Cements Ltd. • Bheema Cements Ltd. • Bhilai Jaypee Cement Ltd. • Birla Corporation Ltd. • Cement Manufacturing Co. Ltd. • Century Textiles & Inds. Ltd. • Chettinad Cement Corpn. Ltd. • Dalmia Cement (Bharat) Ltd. • Dhar Cement Ltd. • Gangotri Cement Ltd. • Greygold Cements Ltd. • Gujarat High Tech Inds. Ltd. • Gujarat Sidhee Cement Ltd. • Hemadri Cements Ltd. • K C P Ltd. • Keerthi Industries Ltd. • Khalari Cements Ltd. • Lafarge India Pvt. Ltd. • Malabar Cements Ltd. • Mangalam Cement Ltd. • Meghalaya Cement Ltd. • My Home Inds. Ltd. • N C L Industries Ltd. • Namo Cements Ltd. • Narmada Cement Co. Ltd. • C L India Ltd. • Orient Cement Ltd. • P R Cements Ltd. • Ramco Cements Ltd. • Ramco Industries Ltd. • Rashmi Cement Ltd. • Rishi Cement Co. Ltd. • Sanghi Industries Ltd. • Saurashtra Cement Ltd. • Shaktiman Cements Ltd. • Shiva Cement Ltd. • Shree Cement Ltd. • Shree Digvijay Cement Co. Ltd. • Shri Hariganga Cement Ltd. • Snhehadhara Industries Ltd. • Sparta Cements & Infra Ltd. • Sri Vishnu Cement Ltd. • Srichakra Cements Ltd. • Tata Chemicals Ltd. • Trinetra Cement Ltd. • Ultratech Cement Ltd. • Vinay Cements Ltd. • Virgo Cements Ltd. • Visaka Cement Industry Ltd. • Zuari Cement Ltd.


Information

  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

ABOUT NPCS

 

NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.

 


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.

 

Our Approach:


• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.

 

Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR