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Ferric Pyrophosphate: Start your own Manufacturing Business

Capacity 0 Plant and Machinery cost 0.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 0.00 %
Break Even Point (BEP) 0.00 % TCI 0.00 Lakhs
Cost of Project 0.00Lakhs



Introduction to Ferric Pyrophosphate:

Ferric pyrophosphate, is a compound consisting of one iron atom and four phosphorus atoms. It is usually made from phosphate rock, which contains iron phosphate minerals (mostly granitite). The main use of ferric pyrophosphate is as an additive to animal feed.

In turn it provides dietary iron and trace minerals. Ferric pyrophosphate is also used in water treatment plants because it helps remove lead and copper from drinking water by forming insoluble complexes with them. This process is called copper passivation or iron control.


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Uses of Ferric Pyrophosphate:

Ferric pyrophosphate compounds can be used as pigments, phosphorescent materials (for example, watch dials), mordents (often in combination with tannic acid), flocculants and sequestering agents. When used as a pigment or colorant it is called Iron Blue or Prussian Blue.

It is also used as an activator for polymerization of vinyl monomers, like acrylates. It is also commonly used to make hydrogen peroxide and peroxyacids such as per acetic acid by mixing it with sulfuric acid. In organic chemistry, ferric pyrophosphate serves as a completing agent for phenols.

Business Plan: Ferric Pyrophosphate Production Business


It is also used in water treatment plants to remove phosphates from waste streams before they are discharged into rivers and lakes. The phosphate complexes are then removed from solution using ion exchange resins. Ferric pyrophosphate finds use as a flocculant for particulate matter in wastewater treatment applications, including activated sludge systems, trickling filters, and sedimentation basins.

It is used to remove fine suspended solids from water by coagulation and precipitation with calcium hydroxide or aluminum sulfate. The resulting solid can then be removed by filtration or centrifugation. It is also used to remove dissolved iron from drinking water.


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Manufacturing Process:

The manufacturing process starts with mixing iron and phosphate rock in a furnace. A blast furnace is used, which is a gigantic machine that produces high temperatures by using air blown into it. The iron and phosphate rock are melted together at 1,700 degrees Fahrenheit (930 degrees Celsius).

Then more fuel is added to reach 2,000 degrees Fahrenheit (1,100 degrees Celsius) and melt some more iron. This hotter molten metal reacts with even more phosphate rock, making ferric pyrophosphate. As it cools, crystals form.

These crystals are then ground up into powder and packaged for sale as fertilizer or other products. To produce enough ferric pyrophosphate to make a batch of dry fertilizer takes about two weeks. One ton of dry fertilizers usually has about four pounds (2 kilograms) of ferric pyrophosphate in it.


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The Advantages of Starting a Ferric Pyrophosphate Manufacturing Company:

The ferric pyrophosphate production sector is one that you should look into. It's a tough industry with high entry barriers, therefore it's a specialist market that appeals to seasoned entrepreneurs. The same method can also be used to make other metal phosphates, such as calcium, magnesium, and zinc phosphates. 

The demand for these commodities has gradually increased in recent years as a result of their use in agriculture. You may profit from these growing markets while also providing your customers with a product that aids in agricultural yield increase and fertiliser cost reduction by starting a ferric pyrophosphate manufacturing Industry.


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Market Outlook:

Ferric pyrophosphate accounted for more than half of the whole industry share in 2017. Key uses such as iron supplements for illness prevention such as anaemia, fortification in infant cereals and other drink powders, and a high presence of iron bioavailability will drive increased demand for FePO4. 

An increase in the number of health difficulties that arise each year as a result of nutritional and vitamin deficiencies in infants, children, and adults will drive the ferric pyrophosphate market. The food and beverage market is expected to reach 60 kilo tonnes of consumption by 2024. 

Rising consumer demand and a wide range of preferences in the food and beverage industry will help FePO4 flourish. As people become more conscious of their daily nutritional intake and demand for dietary supplements rises, the business will grow. 


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Fertilizer use will increase at a pace of above 5% per year through 2024. Due to population growth, rapid advances, particularly in the agriculture sector, will increase the industry's scale. 

The animal feed and food sectors will benefit from increased agricultural and fertiliser R&D investments, as well as the development of novel and enhanced agrochemical compounds for high-quality crop production. As a result, the overall size of the iron phosphate market is affected.


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Because of the growing expansion of the agriculture, pharmaceutical, and food and beverage industries, the worldwide iron phosphate market will grow. As the world's population rises, so does the amount of arable land available, broadening the scope of fertilizer application. 

Increased agricultural insect concerns and the release of new pesticide kinds will aid penetration. Growing crop demand, as well as greater agricultural R&D spending, will move the company forward.


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·         Sudeep Pharma Pvt. Ltd.

·         Crest Industrial Chemicals

·         Imperial Chemorporation

·         Spectrum Laboratory Products (spectrum chemical manu. Corp)

·         Merck

·         Jost Chemical

·         American Elements

·         Hefei Asialon Chemical

·         Aarvee Chemicals

·         Zhengzhou Ruipu Biological Engineering

·         Charkit Chemical Corporation

·         ILVE Chemicals

·         Pd Navkar Bio-chem


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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.



NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:

• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period

We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.


The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?

The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.

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• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

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• This report helps you market and place the product correctly by identifying the target customer group of the product.

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• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.


Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:



Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications


Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity


Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers


Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel


Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)


Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram


Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities


Project at a Glance

Along with financial details as under:


  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital


  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals


                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios


                Earnings Per Share (EPS)


             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 


  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR