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Flat Glass Manufacturing Business

Capacity 4000 Sq.Mtrs. per day Plant and Machinery cost 14000.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 24.00 %
Break Even Point (BEP) 30.00 % TCI 0.00 Lakhs
Cost of Project 18700.00Lakhs



Glass has a microscopic structure similar to that of a liquid, where the various components come together to form an erratic network with no long-range order. A cooled melt is also referred to as glass.

The primary component of everyday products that are transparent is flat glass. It is used to create solar energy equipment like solar thermal panels and photovoltaic modules, as well as windscreens and windows for vehicles and other forms of transportation, windows, and building facades. In considerably lower amounts, it is also used for numerous other things, including furniture, "street furniture" (such bus stops), appliances, electronics, and interior fittings and decorating. This substance is essential to contemporary society. However, because of its special attribute, transparency, individuals frequently overlook it and the benefits it provides to their life.

All amorphous materials that are formed by lowering the temperature of a melt, regardless of its chemical makeup or the temperature range at which it solidifies, are referred to as glass. Glass acquires the mechanical qualities of a solid body due to the steady increase in viscosity. The melting point of glass is between 1000 and 2000 °C.


Uses and Application

Glass in Commercial Buildings

Large commercial buildings may now be made energy-efficient structures that maximize natural sunshine while preserving the environment, the climate, and saving energy thanks to advancements in glass technology.


Glass in Residential Houses

In comparison to other building materials like brick, polycarbonate, or wood, glass demonstrates to be a really appealing and contemporary choice. The amount of glass utilized determines how much natural light enters the house. With today's high-tech glass solutions, this improves the home's comfort and pleasantness without compromising environmental sustainability, security, or safety.


Interior Design

Glass offers innovative interior design options that can enhance a room's sense of light and space while also adding colour and movement. Modern glass technology's ability to produce glass with high strength allows for more useful and even structural uses for this appealing material than just ornamental ones.


Glass in photovoltaic applications

Utilizing photovoltaic systems, solar energy is directly converted into electricity. From home systems to utility size, a wide range of technologies are available to meet specific objectives. The variety of shapes and colours available for photovoltaic panels provides freedom for design integration and developing integrated applications (BIPV).

Thin film is one of the other photovoltaic methods, where solar cells are produced on glass in a series of thin films. Transparent conductive coated glass can be employed in these technologies as the front glass on which the films are developed. The photoactive films are illuminated by the conductive coating, which also carries the power produced by the modules outside of them.


Other Glass Applications

In addition to the major architectural, transportation, and solar energy applications previously mentioned, flat glass is utilized in numerous other applications as well. These real-world examples show how glass can be a source of convenience, fashion, well-being, security, and safety.



Appliances for the home, workplace equipment, and other uses frequently employ flat glass. Tempered glass is used for oven doors, which are designed to withstand extremely high temperatures. Drilled, silk-screened, and tempered glass is used to make stove tops and control panels in order to give high levels of thermal and mechanical safety as well as a beautiful appearance. In order to withstand shocks and prevent spills, refrigerators have shelves made of silk-screened, tempered, edged, and clipped glass. The drums and panels of dishwashers, washing machines, and dryers all have tempered glass. The glare that reflects off of televisions, computer screens, glass cases, and other electronic displays is lessened by using anti-reflective glass. To assist document imaging, photocopiers, scanners, and fax machines all require highly transparent glass sheets.



Glass is incredibly strong and minimal maintenance because it is not damaged by moisture and has a good resistance to wear and scratches. It also gives unique aesthetic options to furniture designers. The majority of household furnishings, including coffee tables, dining tables, bookcases and shelves, TV units, media storage, office furniture, lighting, aquariums, and other accessories, can be built of or include glass. Because it reflects and transmits light rather than absorbing it, glass furniture is especially well-suited for spaces where the amount of light is to be maximized. Additionally, it gives a vivid, bright appearance, improving both the perceived and actual lighting in a space.


Radiation Protection

Time, distance, and shielding are the three guiding concepts of radiation protection. Glass is an effective radiation shielding material for various radiation types. Leaded glass is frequently used in X-ray facilities as operator protection, and PET-scan (positron emission tomography) equipment also includes radiation-protective glass. Additionally, there is special glass designed to defend against nuclear radiation that is used to create viewing windows for nuclear power plants. Glass is utilized for radiation-shielding windows in the nuclear industry in the form of substantial blocks, some of which can weigh over 4 tones. Cerium oxide can be added to lead and non-lead containing glasses to prevent radiation-induced browning.


Indian Market

In 2021, the Indian flat glass market is expected to be worth over $3 billion. The market is anticipated to grow at a CAGR of about 7.9 percent between 2022 and 2027. A surge in the flat glass market is projected in the upcoming years due to a growing global building and automotive industry. Additionally, rising public spending on renewable energy sources would boost demand for flat glass used in solar applications. In the near future, market revenue growth is anticipated to be boosted by a large increase in the construction industry. Rapid urbanization along with a booming industrial sector are boosting India's flat glass market's expansion. Additionally, the growing use of flat glass across a variety of end uses, including the construction and automotive industries, is helping to boost overall sales. In addition, top producers are making investments in research and development (R&D) to create and market superior flat glass. Additionally, the country's market is expanding due to expanding infrastructure projects and rising business sector demand. The market for flat glass is also being aided by government authorities' growing encouragement of the construction of green buildings.


Global Market

The market for flat glass was estimated at USD 273.43 billion in 2021, and from 2022 to 2030, it is anticipated to expand at a CAGR of 4.3 percent. Over the forecast period, market expansion is anticipated to be fueled by the rising number of solar energy installations around the world as well as the increasing use of glass architecture in both residential and non-residential projects. The industry is expanding as a result of factors such the depletion of renewable resources, government regulations, increased environmental concerns, lower installation costs for solar energy systems, technological improvements, and rising electricity demand.


Industry Major Market Players:

·         AGC Inc.

·         Saint-Gobain

·         NSG Group

·         Guardian Industries

·         Şişecam Group

·         Taiwan Industry Glass Corporation

·         Fuyao Glass Industry Group

·         Vitro, S.A.B. De CV

·         Central Glass

·         CSG Holdings Co. Ltd.

Other key players




  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.



NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

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And before diversifying/venturing into any product, wish to study the following aspects of the identified product:

• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period

We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.


The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?

The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.

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• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.


Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:



Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications


Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity


Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers


Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel


Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)


Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram


Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities


Project at a Glance

Along with financial details as under:


  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital


  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals


                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios


                Earnings Per Share (EPS)


             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 


  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR