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Niir Project Consultancy Services (NPCS) through its network of project consultants in a wide range of business and technological disciplines is engaged in providing services to its clients by way of preparation of project reports. We provide the pre-investment information and business plans required for promoters, business leaders, young entrepreneurs, women entrepreneurs, investors, NRI (Non Resident India), startups, professionals looking to start their own venture. The comprehensive project profile reports cover all the aspects of business, from analyzing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. the scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet, break-even point, rate of return (ROR), etc. the DPR is formulated by highly accomplished and experienced consultants and the market research and analysis are supported by a panel of experts and digitized data bank.


Gypsum Plaster Board

Capacity 6600 No.s/day Plant and Machinery cost 192.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 26.11 %
Break Even Point (BEP) 61.30 % TCI 551.00 Lakhs
Cost of Project 551.00Lakhs

Description:

Gypsum board, also known as drywall or plaster board, consists of a core of gypsum surrounded with a paper covering. Several varieties of gypsum board products are available; each is comprised of a specially formulated gypsum plaster mix and facing paper specifically developed for the intended application. These gypsum board products include regular gypsum wallboard, moisture resistant gypsum board, and type X fire resistant gypsum board. Gypsum plaster boards are classified according to their use. Gypsum wall board has a face to which decoration may be applied. There are five types of gypsum board product that are considered standard. Innovation has created several new products now available. • Standard Gypsum Board: Regular core, Flexible board, Type “X” fire resistant, Moisture resistant and Plaster baseboard. • Specialty Gypsum Board: Interior ceiling board, Mold & Moisture resistant, Shaft liner, Abuse resistant and Impact resistant. The compressive strength of hardened gypsum plaster boards depends on the quantity of water used in the paste before setting the strength of the product also depends upon its moisture content in the presence of 1% of moisture the compressive strength decreases to about 40% of that of the dry product because of the increased friction between the crystals. Often no further decrease of strength is observed when the moisture content increases over 1%. The bending strength of Gypsum plaster boards is usually 50% of the compressive strength. Gypsum boards and their related products can be used in a variety of applications. Gypsum board is widely used for internal walls and ceilings by the construction industry, and is a material of growing importance in the do it yourself sector. Gypsum board is also a common fire barrier used in house and general building construction. Commonly gypsum boards used in walls and ceilings, in moist areas, in exterior applications, for fire resistance and area separation and special systems. Gypsum plaster board (GPB) popularly known as gypboard, is a low cost, light weight construction material made from aerated gypsum plaster and produced in varying thicknesses suitable for different applications. Gypsum is an important raw material used in the manufacture of cement. Consumption of gypsum varies from 2 to 6% in different plants depending upon the quality of clinker. India has good reserves of natural gypsum, mainly concentrated in Rajasthan, Gujarat and Tamil Nadu. Besides, a number of chemical industries obtain gypsum as a by product in the form of phospho gypsum. The chemical gypsum can be utilised as a whole or as part substitute to natural gypsum. Many cement plants, which are located near the source of phosphogypsum are using this substitute product.

Gypsum Plaster Board

Capacity Gypsum Plaster Board (Size 2440x1220x12 mm) :10000 Sq.Mt./day Plant and Machinery cost 549.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 21.00 %
Break Even Point (BEP) 57.00 % TCI 0.00 Lakhs
Cost of Project 3188.00Lakhs

Description:

Gypsum board, also known as “drywall” or “plaster board,” consists of a core of gypsum surrounded with a paper covering. These gypsum board products include regular gypsum wallboard, moisture-resistant gypsum board, and type-X fire-resistant gypsum board. Natural gypsum is a common mineral that is easily mined or quarried. It is generally found close to the surface of the earth.

Synthetic Gypsum is a by-product of cleaning the emissions of the coal burning power plants. When the coal burns, Sulfur Dioxide (SO2) is captured in the coal stacks soit is not released into the environment. Gypsum is a mineral found in sedimentary rock formations in a crystalline form known as calcium sulfate dihydrate CaSO4•2H2O. One hundred pounds of gypsum rock contains approximately 21 pounds (or 10 quarts) of chemically combined water. Gypsum Plaster Boards are constructional sheets composed of consigned Gypsum with about 15% fibre. Gypsum plaster boards are selected for use according to their type, size, thickeners and edge profit.We actively encourage a culture of innovation, which facilitates the development of new technologies and ensure a high quality product.                                       

Gypsum Plaster Board

Capacity 0 Plant and Machinery cost 0.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 0.00 %
Break Even Point (BEP) 0.00 % TCI 0.00 Lakhs
Cost of Project 0.00Lakhs

Description:

Gypsum Plaster Board

Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

 

Gypsum board (also known as plasterboard, wallboard, gypsum panel, sheet rock, or Drywall) is a panel made of calcium sulfate dihydrate (gypsum) with or without additives and normally pressed between a facer and a backer (typically thick sheets of paper). It is used to make interior walls and ceilings. The plaster is mixed with fibre (typically paper and/or fibreglass), plasticizer, foaming agent, and various additives that can decrease mildew, increase fire resistance, and lower water absorption.

Gypsum building materials are used in all construction types (residential, non-residential, new or refurbished), ranging from complex high-tech systems to easy to install products adapted for use by the general public.

Gypsum board is widely used for internal walls and ceilings by the construction industry, and is a material of growing importance in the do it yourself sector. Gypsum board is also a common fire barrier used in house and general building construction. Commonly gypsum boards used in walls and ceilings, in moist areas, in exterior applications, for fire resistance and area separation and special systems. Gypsum plaster board (GPB) popularly known as gypboard, is a low cost, light weight construction material made from aerated gypsum plaster and produced in varying thicknesses suitable for different applications. Gypsum is an important raw material used in the manufacture of cement. Consumption of gypsum varies from 2 to 6% in different plants depending upon the quality of clinker. India has good reserves of natural gypsum, mainly concentrated in Rajasthan, Gujarat and Tamil Nadu. Besides, a number of chemical industries obtain gypsum as a byproduct in the form of phospho gypsum. The chemical gypsum can be utilised as a whole or as part substitute to natural gypsum. Many cement plants, which are located near the source of phosphogypsum are using this substitute product.

Types of Gypsum Plaster Board

Gypsum plaster boards are classified according to their use. Gypsum wall board has a face to which decoration may be applied. There are five types of gypsum board product that are considered standard. Innovation has created several new products now available.

       Standard Gypsum Board: Regular core, Flexible board, Type “X”- fire resistant, Moisture resistant and Plaster baseboard.

       Specialty Gypsum Board: Interior ceiling board, Mold & Moisture resistant, Shaft liner, Abuse resistant and Impact resistant.

 

The gypsum market is forecast to grow at a CAGR of 9.9% to reach nearly $2.4 billion by 2018 and $3.8 billion by 2026.

The plasterboard market size is estimated to grow from USD 18.07 Billion in 2016 to USD 23.85 Billion by 2021, at a CAGR of 5.7% from 2016 to 2021. The base year considered for the study is 2015 and the market size is projected from 2016 to 2021.

 

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Gypsum Plaster Board

Capacity 50000 Sq.mt./Day Plant and Machinery cost 1605.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 34.00 %
Break Even Point (BEP) 32.00 % TCI 0.00 Lakhs
Cost of Project 12502.00Lakhs

Description:

Gypsum Plaster Boards are constructional sheets composed of consigned Gypsum with about 15% fibre. Its outstanding contributes are fire resistance, dimensional stability etc. Gypsum plaster boards are selected for use according to their type, size, thickeners and edge profit. The Boards may be used for example to provided dry lining finishes to masonry walls, to ceilings, to steel or timber framed partitions, or as claddings to structural steel columns and beams, or in the manufacture of pre-fabricated partition panels.    

The Indian market for Gypsum Plaster Board is expected to reach about 333.64 million m2 by 2021 from 221.75 million m2 in 2016, registering a Compounded Annual Growth Rate (CAGR) of 8.51% during the analysis period, 2016-2021 BPB, UK took over the company and has acquired an 80% stock. The balance 20% of the capital is with the public. This facilitates the development of new technologies and ensures a high quality product.

Few Indian major players are as under

·         B P B India Gypsym Ltd.

·         F C I Aravali Gypsum & Minerals India Ltd.

·         I D L Buildware Ltd.

·         I D L Salzbau (India) Ltd.

·         Jath Wind Energy Pvt. Ltd.

·         Mytrah Vayu (Manjira) Pvt. Ltd.        

Gypsum Plaster Board

Capacity 13333 Sq.mt./Day Plant and Machinery cost 476.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 34.00 %
Break Even Point (BEP) 33.00 % TCI 0.00 Lakhs
Cost of Project 3394.00Lakhs

Description:

Gypsum Plaster Boards are constructional sheets composed of consigned Gypsum with about 15% fibre. Its outstanding contributes are fire resistance, dimensional stability, easy workability and low cost fibres are added to provide crack resistance and for fire resistance water repellent chemicals may be added to the board core. Gypsum plaster boards are selected for use according to their type, size, thickeners and edge profit. The Boards may be used for example to provided dry lining finishes to masonry walls, to ceilings etc.

The Indian market for Gypsum Plaster Board is expected to reach about 333.64 million m2 by 2021 from 221.75 million m2 in 2016, The Gypsum plasterboard global market size is estimated to grow from USD 18.07 Billion in 2016 to USD 23.85 Billion by 2021, at a CAGR of 5.7% between 2016 and 2021.Entrepreneurs who invest in this project will be successful.

 

Few Indian major players are as under

·                     B P B India Gypsym Ltd.

·                     F C I Aravali Gypsum & Minerals India Ltd.

·                     I D L Buildware Ltd.

·                     I D L Salzbau (India) Ltd.

·                     Jath Wind Energy Pvt. Ltd.

·                     MytrahVayu (Manjira) Pvt. Ltd.

 

 


Information

  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

ABOUT NPCS

 

NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.

 


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.

 

Our Approach:


• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.

 

Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR