Niir Project Consultancy Services (NPCS) through its network of project consultants in a wide range of business and technological disciplines is engaged in providing services to its clients by way of preparation of project reports. We provide the pre-investment information and business plans required for promoters, business leaders, young entrepreneurs, women entrepreneurs, investors, NRI (Non Resident India), startups, professionals looking to start their own venture. The comprehensive project profile reports cover all the aspects of business, from analyzing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. the scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet, break-even point, rate of return (ROR), etc. the DPR is formulated by highly accomplished and experienced consultants and the market research and analysis are supported by a panel of experts and digitized data bank.

How to setup Plastic Waste Recycling Plant

Capacity - Plant and Machinery cost 132.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 28.00 %
Break Even Point (BEP) 60.00 % TCI 0.00 Lakhs
Cost of Project 401.00Lakhs


A Plastic Waste Recycling Plant (also known as a Plastic Recovery Facility) is an industrial facility dedicated to recycling and reusing plastic waste. Some even have the ability to recycle certain types of plastic into fresh resin pellets. There's never been a better moment to get involved with plastic recycling in some capacity if you're trying to establish a business. More information on how to do so can be found below.

A plastic waste recycling plant, also known as a plastic crusher plant, is a machine that can be used to recycle waste plastic into secondary products through a shredding and classification process.

According to the screw design, plastic waste recycling machines can be classed as single-screw extruders or double-screw extruders.

Plastic has incredible characteristics, and its use has taken over modern life. However, these advantages come with a cost: poorly managed plastic waste, which leads to significant plastic pollution. As a result, plastic can be found everywhere, from adjacent neighbourhoods to the most isolated locations. With plastic manufacturing rapidly increasing and expected to double in the next 20 years, effort to reduce pollution from plastic is more important than ever.

Plastic may be recycled, and discarded plastic can be used to create new items. Although not all forms of plastic may be recycled, a significant fraction can be recycled to help safeguard the environment. Plastic recycling is the process of reclaiming scrap plastics and reprocessing them to create new materials that may or may not be identical to their original state.

The process of reclaiming scrap plastic and turning it into useable items is known as plastic recycling. Collection, sorting, grading, classification, cleaning, baling, trading, storage, and finally shipping to final recycling are all part of waste management.

Fossil Fuel-based Plastics

There are two main categories of fossil fuel-based plastics, also known as conventional plastics:

Thermoplasts and Thermosets are two types of thermoplasts.

• Thermoplasts are polymers that soften when heated and solidify when cooled, allowing them to be remoulded and recycled without compromising their physical qualities. Polyethylene (PE), polypropylene (PP), polystyrene (PS), and polyvinyl chloride (PVC) are examples of such polymers (PVC). Thermoplastics make up the majority of daily consumer plastics.

•Thermosets are plastics that are moulded once and then cannot be re-softened or moulded. Phenolic resins, amino resins, polyester resins, and polyurethanes are examples of thermosetting plastics. Thermosets are appropriate for applications that require a lot of heat, such as electronics and appliances. Polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), polyethylene terephthalate (PET), and polystyrene are the most widely used polymers worldwide, accounting for 69 percent of all plastics (PS).

Benefits of Recycling Plastics

Recycling plastics offers numerous advantages, including energy savings and reduced greenhouse gas emissions. It also helps to save nonrenewable resources such as oil and gas. Furthermore, recycling provides a source of income for millions of people and families in poor nations, whether through formal or informal economic activity.

Despite the fact that plastics consumption is expanding rapidly in the developing world, notably due to increased demand for plastics from Asia, plastics consumption per capita in developing countries is far lower than in developed countries. Recycling, on the other hand, has a considerably broader scope in developing countries due to a number of factors:

Types of Plastics, Common Uses & Properties

Plastic garbage nowadays is made up of a variety of polymers, each with its unique set of physical and chemical properties. It all depends on the application! High-density polyethylene (HDPE), low-density polyethylene (LDPE), linear low-density polyethylene (LLDPE), polypropylene (PP), and polyvinyl chloride (PVC) are the most prevalent forms of plastics. Each type has its own set of manufacturing applications. HDPE is used to manufacture milk jugs and detergent bottles, PP is used in packaging, LDPE is used to make shopping bags, and PVC pipes are utilised to convey water from one location to another.

The most crucial thing to understand about plastics is that they are non-biodegradable, which means they will never decompose into harmless components like carbon dioxide, nitrogen, or oxygen.

India, with its large population and high GDP, dominates the market in the region. However, the region's overall growth is being fueled by increasingly global-minded governments, which are enacting policies to encourage foreign direct investment and facilitate closer integration with the global economy, boosting investment in petrochemicals, polymer production, and downstream plastic processing.

Growth in the region is fueled not only by regulatory relaxations, but also by the increasing urbanisation of a big, youthful population, which leads to increased consumer spending on things requiring plastics, such as packaged goods, mobile phones, and automobiles. While many of these items are still imported, significant investment in plastics processing facilities is now being made to support manufacturing investments, which is fueling polymer demand growth.

Packaging, extrusions, blow mouldings, and industrial mouldings for autos, telecoms, and white goods have all grown in importance as the industry has grown. Electrical appliances, household goods, leatherite, decorative laminates, fittings and fixtures, construction industry (extrusions), automobile components, machinery and equipment, water tanks, pipes and fittings, drink bottles, medical appliances, and weather protection are some of the user segments. The increase and sophistication of food processing, transportation, entertainment electronics, and appliances are also creating new opportunities. Aside from these, industry has made significant contributions in rural electrification, telecommunications, horticulture, and healthcare, as well as a noticeable shift in living styles and standards.

The industry's rapid expansion was aided by the deregulation measures of the 1990s. Despite worldwide competition brought on by decreased customs tariffs, the Indian industry has grown at a pace of over 11% per year, with global growth of 3 to 4%. In recent years, growth has slowed to a more secular pattern. During the period 2002-2007, output increased at a pace of 5.5 percent per year, while consumption increased at a rate of 5.6 percent per year.

The industry experienced a marginal drop in production in 2007-08. The manufacture of polymers in India began in 1945. It took 45 years to reach a consumption level of one million tonnes. In the following decade, usage more than tripled, reaching 3 million tonnes per annum. The current consumption demand, including exports, is estimated to be over 6 million tonnes.

Industry Major Market Players

·         Agilyx Corporation

·         BASF SE

·         Braskem

·         British Petroleum

·         B&B Plastics

·         Licella Holdings

·         OMV Reoil

·         Polycycle Private Limited

·         Recycling Technologies

·         Sapporo Plastic Recycle kk

·         Jayplas

·         Veolia

Recycled PP Granules                                        1,250 Kgs per day

Recycled LDPE Granules                                   1,250 Kgs per day

Recycled HDPE Granules                                   1,250 Kgs per day

Recycled Derlin Granules                                  1,250 Kgs per day


  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.



NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:

• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period

We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.


The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?

The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.

Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.


Our Approach:

• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.


Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:



Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications


Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity


Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers


Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel


Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)


Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram


Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities


Project at a Glance

Along with financial details as under:


  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital


  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals


                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios


                Earnings Per Share (EPS)


             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 


  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR