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Magnesium Oxide Dead Burned Magnesia (DBM)

Capacity 3 Lakh MT/Annum Plant and Machinery cost 6203.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 47.00 %
Break Even Point (BEP) 75.00 % TCI 10375.00 Lakhs
Cost of Project 10375.00Lakhs

Description:

Magnesium oxide is the most important industrial magnesium compound with its main application in the steel and refractory industry. It is also largely used in many other industrial sectors including the food and animal feed industries. Magnesia or magnesium oxide is an alkaline earth metal oxide. The majority of magnesium oxide produced today is obtained from the calcination of naturally occurring minerals, magnesite, MgCO3, being the most common. Both MgCO3 and Mg(OH)2 are converted to MgO by calcinations. Sintered magnesia (MgO i.e., dead burned magnesia: DBM) is produced through a sinter burning process at C temperature ranges of 1600 to 2200 Different types are defined by the content of lime in the raw material, which is in the range of <2 to 35% and the SiO2 content, which in general is required to be low. Special uses also require very low contents of iron. The product is characterized by a cubic crystal structure with an apparent density as a rule in the range of 3.05 to 3.45 g/cm3 and with crystal dimensions in a range of 30 to 200 pm. Sintered magnesia or dead burned magnesia is produced as grains or briquettes. Starting from magnesium carbonate, by a high temperature decarbonisation reaction, magnesium carbonate itself may be obtained from magnesite mines (natural or dry process route). The raw materials for the production of magnesium oxide are natural magnesium carbonate. Applications:Sintered or dead burned magnesia is primarily used in the refractory industry. Example areas of application for refractory products using magnesia are: In the steel industry, for electric arc furnaces, basic oxygen furnaces or other furnaces, steel converters, hot metal transport and machinery in the cement industry, for the inlets of preheaters, cement kilns and coolers in the non-ferrous metal industries. For furnaces in the lime industry, e.g. for the inlets of lime kilns in the glass industry, e.g. for melting furnaces, regenerator chambers. It is chiefly used in the manufacturing of refracting bricks for furnace lining. A mixture of magnesia and asbestos is used as a lagging for steam pipe, to retard the loss of heat by radiation. It is a component of sorel's cement. The steel industry, e.g. for electric arc furnaces, basic oxygen furnaces or other furnaces, steel converters, hot metal transport and machinery, in cement industry, e.g. for the inlets of preheaters, cement kilns and coolers. The non-ferrous metal industries, e.g. for furnaces, the lime industry, e.g. for the inlets of lime kilns, the glass industry, e.g. for melting furnaces, regenerator chambers, for caustic calcined magnesia, the main applications can be found in agricultural industry as feed or fertilizer, the steel production industry as slag conditioner, the construction industry as floor covering and for insulation, the manufacture of cellulose, paper, chemicals, pharmaceuticals, flame-proofing and sweeping materials, the environmental protection industry. Market Scenario: The consumption of Magnesium Oxide for refractory material is about 55 to 65 % and 15% in cement industry and rest for other uses. Based on a worldwide magnesia production shows the sector specific consumption of magnesia in different industries including the synthetic magnesia industry. Magnesia is mainly used for the production of refractory products. 65 % of magnesia used for refractories is produced in order to be used in the steel industry, 15 % in the cement industry, 7 % of magnesia production is used for other refractory applications, such as in the non-ferrous metals industries or in the glass industry and finally 13 % of total production is used for s are known – most of them are for CCM. The main applications can be found in agriculture as feed or fertilizer, in the construction industry as floor covering and for insulation, in the manufacture of cellulose, paper, chemicals, and pharmaceuticals, flame-proofing and sweeping materials as well as in environmental protection

MAGNESIUM OXIDE DEAD BURNED MAGNESIA (DBM)

Capacity 1000 MT/Day Plant and Machinery cost 6105.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 47.00 %
Break Even Point (BEP) 75.00 % TCI 10189.00 Lakhs
Cost of Project 10189.00Lakhs

Description:

Magnesium oxide is the most important industrial magnesium compound with its main application in the steel and refractory industry. It is also largely used in many other industrial sectors including the food and animal feed industries. Magnesia or magnesium oxide is an alkaline earth metal oxide. The majority of magnesium oxide produced today is obtained from the calcination of naturally occurring minerals, magnesite, MgCO3, being the most common. Both MgCO3 and Mg(OH)2 are converted to MgO by calcination. The thermal treatment of the calcination process affects the surface area and pore size and hence the reactivity of magnesium oxide formed. The source largely determines the level and nature of impurities present in the calcined material. Caustic calcined magnesia which is used in a wide range of industrial applications e.g. plastics, rubber, adhesives and acid neutralisation is formed by calcining in the range 700 to 1000°C. By calcining in the range 1000 to 1500°C the magnesium oxide is used where its lower chemical activity is required e.g. fertiliser and animal feed. Dead burned magnesia, which is produced in shaft and rotary kilns at temperatures over 1500°C, has reduced chemical reactivity therefore is more suited to refractory applications. Finally fused magnesia which is produced in an electric arc furnace from caustic calcined magnesia at temperatures in excess of 2650°C is used for a variety of refractory and electrical applications. Uses of Magnesia Sintered or dead burned magnesia is primarily used in the refractory industry. Example areas of application for refractory products using magnesia are: In the steel industry, for electric arc furnaces, basic oxygen furnaces or other furnaces, steel converters, hot metal transport and machinery in the cement industry, for the inlets of preheaters, cement kilns and coolers in the non ferrous metal industries. For furnaces in the lime industry, e.g. for the inlets of lime kilns in the glass industry, e.g. for melting furnaces, regenerator chambers. It is chiefly used in the manufacturing of refracting bricks for furnace lining. Based on a worldwide magnesia production shows the sector specific consumption of magnesia in different industries including the synthetic magnesia industry. Magnesia is mainly used for the production of refractory products. 65 % of magnesia used for refractories is produced in order to be used in the steel industry, 15 % in the cement industry, 7 % of magnesia production is used for other refractory applications, such as in the non ferrous metals industries or in the glass industry and finally 13 % of total production is used for s are known most of them are for CCM. The main applications can be found in agriculture as feed or fertiliser, in the construction industry as floor covering and for insulation, in the manufacture of cellulose, paper, chemicals, and pharmaceuticals, flame proofing and sweeping materials as well as in environmental protection. Market Survey Magnesium is the eighth most abundant element and constitutes about 2 percent of the Earth’s crust. It is the third most plentiful element dissolved in seawater, with a concentration averaging 0.13 percent. Although magnesium is found in over 60 minerals, only dolomite, magnesite, brucite, carnallite, and olivine are of commercial importance. Magnesium and magnesium compounds are produced from seawater, well and lake brines and bitterns, as well as from the minerals noted above. Refractory magnesia represents the largest tonnage use of magnesium in compounds. The iron and steel industry is the largest consumer of these products in the United States and most other magnesia consuming countries. Dead burned magnesia from magnesite, seawater, or well and lake brines is used as a major constituent in metallurgical furnace refractory products Magnesia is also used in agricultural applications for animal feed and fertilizer. Magnesium serves as a structural part of the chlorophyll molecule, a compound necessary for plant photosynthesis. Without sufficient magnesium, either from the soil or from fertilizer application, plants can die. Corn, potatoes, cotton, citrus, tobacco, and sugar beets are among the crops that are highly responsive to magnesium fertilization. Most of the end use markets for caustic calcined magnesia are mature, and there is little room for significant growth. The exception to this is the environmental market, where applications in water treatment are growing. Caustic calcined magnesia competes with magnesium hydroxide in this market.


Information

  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR