Niir Project Consultancy Services (NPCS) through its network of project consultants in a wide range of business and technological disciplines is engaged in providing services to its clients by way of preparation of project reports. We provide the pre-investment information and business plans required for promoters, business leaders, young entrepreneurs, women entrepreneurs, investors, NRI (Non Resident India), startups, professionals looking to start their own venture. The comprehensive project profile reports cover all the aspects of business, from analyzing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. the scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet, break-even point, rate of return (ROR), etc. the DPR is formulated by highly accomplished and experienced consultants and the market research and analysis are supported by a panel of experts and digitized data bank.


Manufacturing Business plan of Auto Piston

Capacity 0 Plant and Machinery cost 348.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 36.00 %
Break Even Point (BEP) 31.00 % TCI 0.00 Lakhs
Cost of Project 2890.00Lakhs

Description:

 

Automotive pistons are an integral part of engines. They compress air and force it into a combustion chamber, where fuel is introduced and ignited to produce energy. The compression of the air heats it up, which in turn makes it easier to ignite the fuel-air mixture. The piston in a car engine is a cylindrical plug moving up and down the engine cylinder. It transforms the force of expanding gases in the cylinder into rotation, helping to move a vehicle. The pistons in a car connect to the crankshaft. Together, the piston and crankshaft make the main moving parts of an engine. There are two types of pistons: floating and non-floating. Floating pistons move in a direction opposite to that of the crankshaft whereas non-floating ones do not move at all. Pistons are fitted with rings to reduce friction and increase durability. These rings may be made out of rubber, metal, plastic or other materials depending on their application. In some engines these can be seen as three thin rings around the circumference while others may have one thick ring running down the centerline.

The operation of the piston is divided into phases called strokes. A piston stroke is indicated by the piston position, which ranges from the top, middle, and bottom parts of the cylinder. Regardless of the piston engine fuel system, the sequence fuel delivery and piston position is a perfectly timed process.

 

Benefits of Starting Automotive Piston Industry

Automotive pistons are one of those parts of an engine that you can't see but without them, your car's engine would be a pile of scrap metal. Pistons are crucial to the movement of your vehicle and without them, it would not move at all. The automotive piston business has been booming over the last few years because as cars become more technologically advanced, they require higher-quality pistons with more precision in order to function properly. A good example is the use of aluminum instead of steel for pistons. Aluminum provides better wear resistance than steel and also provides less friction when turning due to its lower coefficient of friction. Companies have taken notice and have started producing these kinds of aluminum pistons.

By investing in the automotive piston industry, you can be assured that there will always be a need for your product. This means that you have a built-in customer base and will not have to worry about finding new customers on a regular basis. Plus, with increasing global demand for cars and trucks, this industry will see significant growth in coming years. Investments in auto pistons now could potentially yield profits for decades to come.

The auto pistons industry also helps create jobs, which is another reason it's booming right now. More people are needed to make these products as demand continues to rise and thus more people are needed who know how to do the job well too. Pistons are a key component of an engine and can be found in gasoline, diesel, or gas engines. The piston's job is to compress air and fuel. Automotive pistons are made with various materials, but most often aluminum alloy or steel. The automotive piston industry has experienced a boom in recent years due to increasing numbers of vehicles on the road. This means more demand for replacement pistons and pistons that meet new emissions standards.

 

Indian Market outlook

The Indian Piston and Piston Ring market has been one of the fastest growing auto component sectors attributing its success primarily to the automobile sector and demand for higher powered engines. The increasing development in infrastructure, a growing domestic market for automobiles backed by new model launches, increasing purchasing power and stabilizing the government framework will draw in major investments both domestically and internationally.

 

Global Market outlook

The global automotive piston market attained a value of USD 4.6 billion in 2020, driven by rising demand from the automotive industry. Aided by the rising R&D activities, the market is expected to witness a further growth in the forecast period of 2022-2027, growing at a CAGR of 4%. New engines designed with fuel-saving technologies such as turbochargers and dual-clutch transmissions also tend to have higher piston count than conventional engines, further boosting global demand. Factors such as increasing demand for automotive piston in emerging economies and growing aftermarket service demand are expected to drive market growth over the next few years. There is also an increasing need for fuel efficiency, which has increased demand for lighter components such as engines, pistons, and gearboxes.

 

Conclusion

The automotive piston business has been booming for a number of years now, and it doesn't seem to be slowing down any time soon. The auto industry has seen a resurgence in recent years, which has only bolstered the demand for new pistons. This means that there are many opportunities in this industry, whether you're an engineer, or someone looking to invest in piston-related ventures. Piston manufacturers should consider investing in research and development to stay ahead of the curve. The auto piston market will continue to grow as more cars are produced, so it's important that they keep up with demand.

 

Key Players:

·         KSPG AG, Aisin-Seiki Co. Ltd.,

·         Capricorn Automotive,

·         Mahle Gmbh,

·         Hitachi Automotive Systems,

·         Federal-Mogul,

·         Indian Piston Limited,

·         Shriram Piston and Rings,

·         Arias Piston, and Ross Racing Piston.

·         Shriram Pistons and Rings Limited

 

Capacity:

Aluminium Alloy Piston Dia 50mm                   900,000 Nos Per Annum      

 

Aluminium Alloy Piston Dia 70mm                   900,000 Nos Per Annum

 

 

 


Information

  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.

 


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


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• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.

 

Our Approach:


• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.

 

Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR