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Niir Project Consultancy Services (NPCS) through its network of project consultants in a wide range of business and technological disciplines is engaged in providing services to its clients by way of preparation of project reports. We provide the pre-investment information and business plans required for promoters, business leaders, young entrepreneurs, women entrepreneurs, investors, NRI (Non Resident India), startups, professionals looking to start their own venture. The comprehensive project profile reports cover all the aspects of business, from analyzing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. the scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet, break-even point, rate of return (ROR), etc. the DPR is formulated by highly accomplished and experienced consultants and the market research and analysis are supported by a panel of experts and digitized data bank.


Capacity 3000000 Mtrs/Annum Plant and Machinery cost 36.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 48.00 %
Break Even Point (BEP) 38.00 % TCI 151.00 Lakhs
Cost of Project 151.00Lakhs


In the field of insulated cables, PVC cables have occupied an important place and in fact these are most popularly used in homes for domestic wiring. Various types of PVC cables are available, e.g., cables for control, signaling, instrumentation, rural electrification and house wiring, communication as well as for use in wires, automobiles, T.V. electric welding etc. These cables are suitable where the wire-temperature during use does not exceed 70°C. They are usually of two grades viz., 250/440 volts grade cable and 640/1100 volts grade cable. Some of the types of PVC cables are (1) PVC insulated entwined wires used for service connections (2) Twin twisted PVC insulated wire for appliances (3) Flat type PVC cord having two parallel PVC insulated wires for appliances (4) Round type PVC cord having twin twisted PVC coated wire sheathed with round PVC sheathing (5) PVC insulated over head wire consisting of 20 to 30 core wires about 0.5 mm. dia., twisted together and covered with PVC (6) PVC insulated control cable for appliances, low voltage distribution, telephone wire, switch board wiring, and cables for automobiles. Owing to their uses these cables are categorized as: (1) Domestic cables & wires (2) Power cables. PVC wires & cables are used in home appliance, house wiring, T.V, VCR control panel, power distribution & secondary transmissions etc. The main use of PVC wires & cables are in house wiring. Since as the name suggests it’s used everywhere, where electricity is to be carried from one point to another with safety. Wires and cables sector basically consists of two areas: (i) power; and (ii) telecommunication. Power cables are PVC or PE clad, while the cables for telecommunication sector are based on PE (Polyethylene). The power cable industry can be divided into two segments - those manufacturing high voltage and specialty cables and those manufacturing low voltage wires and domestic cables. In India, power cables mostly use aluminium on grounds of economy, although copper is a better conductor. In terms of costs, copper accounts for 15-20%, of while aluminium accounts for 15-30%. PVC accounts for another 5-6% of the total cost. The Indian power cable industry has about a dozen producers in the organized sector, claiming more than two-thirds share of the market. The unorganized sector is constituted of a few small units. The divergence in the two segments goes beyond their unit sizes. The two sectors exhibit significant differences in quality and the capacities. While the organized sector has been manufacturing high voltage and specialty cables, the unorganized sector limits itself to the relatively low voltage market. The organized segment caters also to the industrial market. So there is an ample space and good scope for new entrepreneurs to venture into this field. Few Major players are as under: Cable Corpn. Of India Ltd. Mumbai Central Cables Ltd. Nagpur Chandresh Cables Ltd. Mumbai Cords Cable Inds. Ltd. South Delhi Delton Cables Ltd. Central Delhi Emgee Cables & Communications Ltd. Jaipur Gateway Systems (India) Ltd. Ahmadabad Havells India Ltd. North Delhi Hindusthan Vidyut Products Ltd. Central Delhi I L A C Ltd. Ahmadabad Incab Industries Ltd. Kolkata Moti Electric Industries Ltd. South West Delhi Paragon Power Cable Ltd. North West Delhi Polycab Wires Pvt. Ltd. Mumbai Power Infotech Ltd. Dewas Ravin Cables Ltd. Mumbai Vora Wires Inds. (India) Ltd. Indore

PVC Electric Wires & Cables

Capacity Plant and Machinery cost 186.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 41.00 %
Break Even Point (BEP) 68.00 % TCI 453.00 Lakhs
Cost of Project 453.00Lakhs


The generation, transmission, and distribution of power involves electrical facilities, apparatus, and components, to carry the electrical energy from its generating site to where it is utilized. An important part of this power system is the cable system that is used exclusively to carry power from the main substations to secondary substations at load centers. Low voltage cable is used to distribute power from the load centers to utilization equipment in conduits and ducts, even though other methods such as cable trays, direct burial for outdoor applications, and aerial cable are used. Electrical, mechanical, and environmental considerations are the main factors in selecting and applying cable systems for distribution and utilization of electrical power. Previously rubber insulated cables were in vogue but their life used to be short. Now days in the field of insulated cables PVC cables have occupied an important place and in fact these are most popular. PVC Cables are usually of two grades viz. 250/440 volts grade cable and 640/1100 volts grade cable. Some of the types of PVC cables are: PVC insulated entwined wires used for service connections, Twin twisted PVC insulated wire for appliances, Flat type PVC cord having two parallel PVC insulated wires for appliances, Round type PVC cord having twin twisted PVC coated wire sheathed with round PVC sheathing, PVC insulated over head wire consisting of 20 to 30 core wires about 0.5 mm. dia., twisted together and covered with PVC.PVC insulated control cable for appliances, low voltage distribution, telephone wire, switch board wiring, and cables for automobiles. Cables are manufactured from Electrolytic grade bright annealed copper, thus helping save energy. These are insulated with special grade Pre Compound offering high insulation resistance & dielectric strength & are ideal for conduit wiring. Each meter of wire goes through high voltage testing machines to make certain that there are no weakness spots in the insulation. PVC insulated flexible single core and multi core cables are manufactured as per the most stringent quality specification to meet international standards. Electrolytic grade copper conductors and dielectric grade. PVC insulation makes these cables suitable for transmitting voltage up to 1100 volts. The 250/440 volt grade cable are suitable for use on single phase or 3 phase systems where the voltage between each conductor and earth does not exceed 250 V. (That is solidly earthed 440 V). The 650/1100 volts grade cable are suitable for use on medium voltage 3 phase system where the voltage between the conductor and the earth does not exceed 650 V. (That is solidly earthed 1100 V. System). These can also be used on single phase system in special conditions where greater degree of safety is required. Uses and Application PVC wires & cables are used in home appliance, house wiring, TV, VCR control panel, power distribution & secondary transmissions etc. The main use of PVC wires & cables are in house wiring. Since as the name suggests its used everywhere, where electricity is to be carried from one point to another with safety. Domestic cables & wires used extensively. These types of cables are used in house wiring, wiring of T.V, Video & Control panel circuits. These types of wires are used where temporary wiring for domestic use is necessary. Power cables are used mostly by electricity boards & big industries where consumption of electricity is large. These cables are used for domestic supply of electricity in big towns of cities or in workshops where open wiring is not suitable due to moisture & hazardous gases. In Market segments, PVC Wires & Cables are used in Airports, Automobile, Building & Construction Industries, Cement Industries, Chemical & Process Industries, Fertilizer Industries, Hydro Power Generation, Information Technology Industries, Nuclear Power Generation, Ordinance Factories & Defence Installations, Petrochemical Industries / LPG Plants, Petroleum Refineries & Port Terminals, Power Electricity Distribution Industries, Railways, Steel Plants, Thermal Power Generation. Market Survey The demand for the incremental cables supply which is now prevalent in the industry (in form of large, ongoing infrastructure, power and industrial projects) is expected to flow from the following quarter in this fiscal. Cables demand forms a major part of every industrial project. It is estimated that there are around 1,000 cable making companies across the world, of which around 18% are located in North America, 26% in Europe, 13% in Asia and 43% in rest of the world. China alone accounts for two thirds of consumption of cables in the Asia region and 21% of total world consumption. Demand is stimulated by major electrification programs to extend energy networks. The high consumption in Western Europe and North America stems from the need to replace aging lines and to inter connect the electricity networks in those regions. Since India is expected as one of the worlds fastest growing markets for high voltage power cables, to cope with increasing power demand, J Power Systems decided to expand its production capacity by establishing a new plant in partnership with Finolex. Universal Cables Ltd (UCL) has started work on its Rs 610 mn cross linked polyethylene cables project. It is the first project of its kind in the country. There is a very good scope for this product and every industry is incomplete without this, so by establishing this business, one can be a major support to other industries. Cost Estimation Capacity Single Core Wire : 12000 km/Annum Single Core Standard Wire : 9000km/Annum Multiple Core Flexible Wire : 4200 km/Annum


  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.



NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:

• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period

We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.


The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?

The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.

Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.


Our Approach:

• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.


Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:



Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications


Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity


Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers


Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel


Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)


Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram


Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities


Project at a Glance

Along with financial details as under:


  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital


  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals


                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios


                Earnings Per Share (EPS)


             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 


  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR