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Niir Project Consultancy Services (NPCS) through its network of project consultants in a wide range of business and technological disciplines is engaged in providing services to its clients by way of preparation of project reports. We provide the pre-investment information and business plans required for promoters, business leaders, young entrepreneurs, women entrepreneurs, investors, NRI (Non Resident India), startups, professionals looking to start their own venture. The comprehensive project profile reports cover all the aspects of business, from analyzing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. the scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet, break-even point, rate of return (ROR), etc. the DPR is formulated by highly accomplished and experienced consultants and the market research and analysis are supported by a panel of experts and digitized data bank.


POTATO FLAKES

Capacity 2160 MT/Annum Plant and Machinery cost 664.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 43.00 %
Break Even Point (BEP) 42.00 % TCI 951.00 Lakhs
Cost of Project 951.00Lakhs

Description:

India is one of the leading potatoes producing country. Potatoes produced in states are suitable for value added processing like manufacturing of potato flakes and powder. Potato powder/flakes have wide application in the processed and snack food industries, it can be used in any recipe which requires mashed potatoes. Potato flakes/powder is used in bread, pancake and waffle recipes or as a thickener for smoother sauces, gravies and soups. Also used in fabricated potato chips, extruded snacks, snack pellets, battered breaded products etc. It is also used in gluten-free and allergy cooking. Potato flakes/powder is increasingly being used in a variety of food preparations like snack foods (mc Donald, Pringle, Haldiram Namkeens etc.), soups, ready to eat vegetable curries and other dishes as a thickening agent and stir fries. It has strong potato flavor. It can be a binding material for preparing kheer, tikki, chops, pakoda, cutlets, stuffed paratha, kofta and other products. Its use at present is mainly in hotels, restaurants, but acceptance in household is growing due to its inclusion in items like ready to cook soups, dal, curries, etc. It gives added flavors to curries. It can be used in gulab jamun, puri and paratha. India is one of the largest producers of potato and ranks third contributing around 7.5% to the world’s production. Potato is probably the most popular food item in the Indian diet and is a highly nutritive food. India's potato production has seen a phenomenal increase since the 1950s, mainly due to strong demand from the processing industry and remunerative returns. According to the Central Potato Research Institute (CPRI), the area under potato rose by almost 547% since the 50s, while yield rose by 267% and overall output jumped by 146%. In 2008-09, potato production (which is a winter crop) was around 28 million tonnes as against 25 million tonnes achieved last year. India' potato output is likely to rise by 5.1 percent to a record 32.7 million tonnes in 2009-10. The potato flakes is supplied in bulk to the manufacturers of the various snack food items and restaurants/ hotels. The major demand is in cities like Mumbai, Delhi, Chennai, Nagpur, etc. The demand is much more than the supply at present and is likely to grow with the increasing popularity of the snack foods and other items where potato powder is used as input. It has good export potential also, and European countries are largest consumer of potato flakes/flour. According to a study by McKinney & Co, the Indian food market will grow two fold by 2025 with the rapidly growing Indian economy and improving lifestyles of Indians contributing in a big way to this growth. The market size for the food consumption category in India is expected to grow from US$ 155 billion in 2005 to US$ 344 billion in 2025 at a compound annual growth rate of 4.1 per cent according to market survey. With a growing population and rising per capita income with different lifestyles consumers are willing to pay a premium for both value-added private and branded products, creating immense opportunities for manufacturers and retailers in this sector. There is a very good scope and market potential for potato flakes and new entrepreneurs should venture into this field.

Potato Flakes

Capacity 8.4 MT/ Day Plant and Machinery cost 789.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 25.00 %
Break Even Point (BEP) 47.00 % TCI 1161.00 Lakhs
Cost of Project 1161.00Lakhs

Description:

Potato is one of the important tuber vegetables, which is consumed throughout the year. Its botanical name is Solanum Tuberosum. Potatoes can be consumed in varied forms. In fact, it is a vegetable that can easily be combined with any other food item including other vegetables, cereals, pulses, meat and poultry. The raw materials required are fresh potatoes. Potato flakes are the most important form of dehydrated potato products, which also include potato granules, pellets, powder, shredded and sliced potato. Dehydrated potato flakes are made by pressing cooked mashed potatoes onto a drum drier, which forms a sheet that can be broken up and ground to the required density. Potato flakes can be used anywhere, where one would use mashed potatoes. Potato flakes are potatoes that have been through an industrial process to yield a packaged convenience food that can be reconstituted in the home in seconds by adding hot water or milk, producing mashed potatoes with very little expenditure of time and effort. Mashed potatoes can be reconstituted from potato flour, but the process is made more difficult by lumping; a key characteristic of flakes is, it eliminates the lumping and the mash is smooth. Properties of Potato Flakes • It is crispy and very lightweight product. • It is free flowing. • Its colour is same as potato • It can absorb moistures from air and become soft when exposed. • It can be preserved for more than one year when it is vacuum packed with nitrogen flash. The potato dehydration and flakes manufacturing unit has exclusively been reserved on small scale by Govt. of India as per Industrial Policy introduced in 1983. No any big competitor may enter in this field. The potato flakes and powder is meant only for export. Although domestic market for dehydrated and powdered potato is there but more than 70% of the total indigenous production of potato flakes /powder is exported to various countries. Due to demand growth, it is a good project for entrepreneurs to invest. Any entrepreneurs venture into this field will be successful.

Potato Flakes

Capacity 3,600MT/annum Plant and Machinery cost 147.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 28.00 %
Break Even Point (BEP) 61.00 % TCI 0.00 Lakhs
Cost of Project 436.00Lakhs

Description:

Indian vegetable basket is incomplete without mentioning the king of vegetables-potato-a sustaining force and a culinary delight. It is one of the important tuber vegetables, which is consumed throughout the year. Its botanical name is Solanum Tuberosum.India produces around 15 varieties of potatoes that come in different shapes, sizes, skin color and flavour.

Kufri Jyoti, kufri lauvkar, kufri swarna, kufri lalima and kufri giriraj is some of the varieties that form a part of Indian potato portfolio.

The raw materials for potato flakes and pellets required are fresh potatoes. Potato flakes are the most important form of dehydrated potato products, which also include potato granules, pellets, powder, shredded and sliced potato.Food factory replaces the fresh potato by the potato flakes which can be conveniently produced all kinds of small foods which are highly consistent in outward appearance. Potato flakes are the most important form of dehydrated potato products, which also include potato granules, pellets, powder, shredded and sliced potato.

 Dehydrated potato flakes are made by pressing cooked mashed potatoes onto a drum drier, which forms a sheet that can be broken up and ground to the required density.India is very conveniently located geographically, being half-way between the present major world supplier to the world market and the major consumer growth areas for potato flakes.The leading domestic consumers are Hindusthan Lever Ltd., Nestle, Food Specialties Ltd., Pepsi Foods Ltd., Vesta Foods (McDonald), Haldiram Bhujiwala etc. The consumption in the organised sector is about 15000 MT per year.

In International market Potato flakes is used as an ingredient in industries like Bakery, Fish, Meat, Snack food, dried instantsoup, baby food, etc.Thus, as an entrepreneur this project offers an exciting opportunity to you.

Few Indian major players are as under

·      Balaji Wafers Pvt. Ltd.

·      Garlico Industries Ltd.

·      Indian Food Fermentations Ltd.

·      Merino Industries Ltd.

·      Shree Basukinath Food Processors Ltd.

·      Southern Health Foods Pvt. Ltd.

Potato Flakes

Capacity 3,000 MT per annum Plant and Machinery cost 1598.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 24.00 %
Break Even Point (BEP) 42.00 % TCI 0.00 Lakhs
Cost of Project 2036.00Lakhs

Description:

Potatoes can be consumed in varied forms. In fact, it is a vegetable that can easily be combined with any other food item including other vegetables, cereals, pulses, meat and poultry.

Potato flakes are the most important form of dehydrated potato products, which also include potato granules, pellets, powder, shredded and sliced potato. Dehydrated potato flakes are made by pressing cooked mashed potatoes onto a drum drier, which forms a sheet that can be broken up and ground to the required density. Potato flakes can be used anywhere, where one would use mashed potatoes. The potato flakes are widely used in the processing and manufacturing of the convenience foods, frozen foods, prepared foods for it flour thickening, oil and water-holding, incremental filling, Shell making and so on. The storage and transportation of the potato flakes are safe, the cost is low, and shelf life is longer.

The demand of potato flakes is growing continuously in India due to their increased usage in fried snacks (Alu Bhujiya), extruded products, soup powders, pasta, fabricated chips and French fries. India presently imports about 3500 metric tonnes of potato flakes every year, although, there are four major flake manufacturers in the country. According to projections, India, which presently produces about 25 million tonnes of potatoes per annum, will be producing about 50 million tonnes per annum by 2020. Potato processing, therefore, will be essential to sustain the present rate of growth of production which is likely to improve further. A conservative estimate shows that nearly 10% of this projected potato production (5 million tonnes) will be accounted for in processing.

The demand for potato Flakes has been continuously growing for the last decade, more so due to the application of the potato flake in a large way in the snack food industry. Thus, due to demand it is best to invest in this project.

 

Few Indian major players are as under:

  • Asha Ram & Sons Pvt. Ltd.
  • Aurofood Pvt. Ltd.
  • Balaji Wafers Pvt. Ltd.
  • Basukinath Food Processors Ltd.
  • Indian Food Fermentations Ltd.
  • Iscon Balaji Foods Pvt. Ltd.
  • Mccain Foods (India) Pvt. Ltd.
  • Merino Industries Ltd.
  • Shubham Starch Chem Pvt. Ltd.
  • Southern Health Foods Pvt. Ltd.

 

 

Potato Flakes

Capacity 10 MT per day Plant and Machinery cost 1653.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 27.00 %
Break Even Point (BEP) 40.00 % TCI 0.00 Lakhs
Cost of Project 2093.00Lakhs

Description:

The power of potato is known for sustaining millions of lives by providing food and nutrition during distress times. Its high production potential per unit area, high nutritional value and great taste makes potato one of the most important food crops in the world. Classified as a vegetable, potatoes help contribute to the minimum goal of eating five servings of fruits and vegetables per day. Dehydrated potato flakes are made by pressing cooked mashed potatoes onto a drum drier, which forms a sheet that can be broken up and ground to the required density. Potato flakes can be used anywhere, where one would use mashed potatoes.

Potato flakes have kept the original flavor of potatoes as much as possible. 70%-80% of lasting leisure small foods and approximately 30% of convenient foods are potato products, this shows that consumers prefer for the potato flavor. Only by aging some water, the potato flakes can be returned to the water potato mash which are comparable with the fresh potato mash whether it’s outward appearance or taste.

 

At present, good quality flakes at affordable prices are not available in the country. Therefore, only the manufacturers of premium products have been in a position to use this product. Further, as flakes are generally imported in container loads, only bulk users can afford keep stocks and the agents importing the products have never tried to reach to the small end users. The consumption of potato flakes in India can increase manifold, once a good quality product, at an economical price is available.

The potato flakes are also used as a replacement for various flour such corn flour, wheat flour etc. In a country such as India, potato flakes are used for various Indian delicacies like aloobonda, fillings for samosa, dosa, aloobhujia, alooparatha, etc. Potato flakes are the most important form of dehydrated potato products, which also include potato granules, pellets, powder, shredded and sliced potato. Dehydrated potato flakes are made by pressing cooked mashed potatoes onto a drum drier, which forms a sheet that can be broken up and ground to the required density. 

Few Indian major players are as under:

·         Asha Ram & Sons Pvt. Ltd.

·         Aurofood Pvt. Ltd.

·         Balaji Wafers Pvt. Ltd.

·         Basukinath Food Processors Ltd.

·         Indian Food Fermentations Ltd.

·         Iscon Balaji Foods Pvt. Ltd.

 


Information

  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

ABOUT NPCS

 

NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.

 


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.

 

Our Approach:


• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.

 

Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR