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Production Business Of Medium-Density Polyethylene (MDPE) Pipes

Capacity MDPE Pipes 5,400 Kgs per day Plant and Machinery cost 94.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 27.00 %
Break Even Point (BEP) 61.00 % TCI 0.00 Lakhs
Cost of Project 376.00Lakhs

Description:

Medium-density polyethylene (MDPE) is a type of polyethylene with a moderate density. In general, the density of MDPE is between 0.93 and 0.97 g/cm3. This resin typically has a melting point between 110 and 130 °C (230 and 266 °F). MDPE pipe is used in natural gas distribution, LPG/Propane transportation, and for transporting chemicals.

MDPE (medium density polyethylene) pipes are great alternatives to traditional steel pipes because they are made from 100% recycled products and cost less in the long run. MDPE pipes are made of high-density polyethylene, which is a type of plastic. The material is strong and durable, making it ideal for a variety of applications.

The main difference between MDPE and HDPE pipe is that MDPE has a lower density, making it easier to handle and install. MDPE pipe is also more flexible, which makes it ideal for tight spaces or areas where the pipe may need to be bent. Another benefit of MDPE pipe is that the resin can be recycled at the end of its life. A major drawback with this type of piping system is that since it’s not as durable as other materials, such as PVC, this material should only be used in dry environments.

MDPE pipe is available in diameters from 20mm to 630mm and can be manufactured in long lengths up to 1km. MDPE pipes are made from high-density polyethylene (HDPE) pellets that are melted and extruded to form the pipe.

 

Uses and Application

MDPE pipes are the most widely used pipe in the construction industry. They are inexpensive and easy to install, and because they are made from recycled materials, they are sustainable as well, as they can be used for sewer lines, water mains, and other types of piping. It is also used to create hoses, tubing, and packaging film. MDPE is used in gas infrastructure projects, water and sewer systems, geothermal heating systems, and industrial piping applications. MDPE pipe is a type of plastic pipe that is used for water and gas lines.

MDPE pipes are used in a variety of applications, from gas lines to water mains. MDPE has good chemical resistance and stress crack resistance. It is used in gas and water pipes because it does not leach out harmful chemicals into the water. MDPE pipes are used in a variety of applications, from natural gas distribution to sewer and drainage systems. The manufacturing process begins with raw materials like high-density polyethylene (HDPE) and low-density polyethylene (LDPE). These materials are melted and extruded into pipe with a diameter of anywhere from 2 inches to 60 inches. The pipe is then cooled and cut to length before being shipped off to the customer.

MDPE pipes are used in a variety of applications including natural gas distribution, LPG, hot and cold water systems, irrigation systems, and sewerage and drainage systems. They are also used in the mining, oil and gas industries.

 

Indian Market

The global polyolefin pipes market size is estimated at USD 18.6 billion in 2021 and is projected to reach USD 24.1 billion by 2026, at a CAGR of 5.3%. The polyolefin pipes market growth is majorly driven by the growing building & construction, agriculture, and other industries, in the emerging economies of APAC and South America. Also, the increasing PE applications globally will drive market growth.

The increase in demand for electricity in India has enforced players operating in the power sector to increase their existing capacity of energy generation. The increase in existing capacity refers to the expansion of energy generation infrastructure, which correspondingly surges the demand for HDPE/MDPE pipes or ducts.

The India HDPE Pipes Market for FTTx Industry is segmented on the basis of product type, industry vertical, and application area. Based on type, the market is divided into standard ducts, micro ducts, pathways, and others. Based on the industry vertical, it is categorized into telecom, power, transport, building & infrastructure, and others. On the basis of application area, the market is studied across backbone, metropolitan, and mobile backhaul. The India HDPE Pipes Market share for FTTx industry has been analyzed across all segments.

 

Industry Major Market Players:

1.   DUTRON GROUP

2.   MIRAJ PIPES & FITTINGS PVT. LTD.

3.   GAMSON INDIA PRIVATE LIMITED

4.   NAGARJUNA POLYMERS

5.   APOLLO PIPES

6.   MANGALAM PIPES PVT LTD.

7.   JAIN IRRIGATION SYSTEMS LTD.

8.   BERLIA ELECTRICALS PVT. LTD.

9.   EONN PLAST INDIA

10. ALEX PIPE INDIA PVT. LTD.  

11. GSK Irrigation Private Limited.

12. Kunststoff Pipes LLP,

13. Khyati Polymers,  

14. Elegant Polymers,

15. Sarovar Polymers Pvt. Ltd.


Information

  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

ABOUT NPCS

 

NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

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Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.

 


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.

 

Our Approach:


• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.

 

Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR