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Production of PROM (Phosphate Rich Organic Manure)

Capacity 0 Plant and Machinery cost 0.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 0.00 %
Break Even Point (BEP) 0.00 % TCI 0.00 Lakhs
Cost of Project 0.00Lakhs


Production of PROM (Phosphate Rich Organic Manure): An Emerging Biofertilizer, Manufacturing of PROM Fertilizer - Toward a Sustainable Agriculture


Phosphate rich organic manure is a type of fertilizer used as an alternative to di ammonium phosphate and single super phosphate Phosphorus is required by all plants but is limited in soil, creating a problem in agriculture. In many areas phosphorus must be added to soil for the extensive plant growth that is desired for crop production. The solubility depends upon PH of the soil, ambient condition and bacteria present in the soil.

Phosphate Rich Organic Manure is produced by co-composting high-grade (32% P2O5 +/- 2%) rock phosphate in very fine size (say 80% finer than 54 microns).

Phosphate Rich Organic Manure (PROM) is a value added product produced by co-compositing high-grade rock phosphate in fine size with organic matter collected from various sources such as FYM, straw of paddy or wheat, pressmud, karanj cake or waste from fruit industries and distillery etc. Phosphate Solubilizing Bacteria (PSB) and nitrogen fixing bacteria are added to improve the efficiency.

Production of phosphorus rich organic manure (PROM) by composting of press mud and distillery waste with rock phosphate into a value added product standardized to contain 18% P2O5 with 22% moisture is a highly promising, natural, better and cheaper substitute of di-ammonium phosphate (DAP). The agronomic evaluation of PROM on paddy crop resulted in an enhancement of 29.41% yield over the DAP.

As the famers are not much familiar with PROM, still use traditional fertilisers for their crops. This is very serious problem for all, these fertiliser harm the soil as well as environment, livestock, humans etc. Excessive use of chemical fertiliser such as Single Super Phosphate (SSP), Diammonium phosphate (DAP), Monoammonium phosphate (MAP) etc. in agriculture mitigates the number of free living beneficial microorganisms; those are directly or indirectly useful for any crop. Because the amount of these fertiliser ustilised by plant upto 30% only. The remaining amount of these fertilisers accumulated in the soil and constantly increases the soil pH.

PROM is manufactured and marketed in India by different agro Industries. PROM is produced by co-composting of high grade (32% P2O5) rock phosphate in very fine size with organic manure such as Compost, Vermi-compost, Cow dung, Soy meal, domestic kitchen waste etc. The efficiency of PROM is totally depended on the particle size of rock phosphate. More the fine of rock phosphate, more the efficiency of PROM. Rock phosphate is soluble phosphate and it is effective in both acidic and alkaline soil.

The specific advantages of PROM are:

1) The process of production of PROM is highly cost- effective as it is a low energy process that does not demand high temperature or high pressure (operates at ordinary temperature and pressure), needs no chemical catalyst and does not consume any valuable chemicals;

2) The raw rock phosphate ore, since is biochemically converted to soluble phosphates, can be fed directly to plants;

3) PROM is (if not, more) effective in agriculture as compared to synthetic fertilisers such as single superphosphate (SSP), di ammonium phosphate (DAP) or monoammonium phosphate (MAP) as evident from successful field studies performed

Benefits of PROM

1) Contains 3 nutrients –1. Phosphorous 2. Organic carbon 3. Nitrogen

2) Acts as alternative to DAP and makes soil soft and enriched with nutrients for Long time

3) Supplies phosphorus to the second crop planted in a treated area as efficiently as the first

4) Can be produced using acidic waste solids recovered from the discharge of biogas plants, thus makes environment sound

5) Due to organic manure presence, leaching and runoff is prevented

6) Production of PROM is highly cost- effective as it is a low energy process that does not demand high temperature or high pressure (operates at ordinary temperature and pressure), needs no chemical catalyst and does not consume any valuable chemicals

7) Provides micro-nutrients like cobalt, copper, zinc along with primary nutrients.

8) PROM is very effective as phosphatic fertilizer even in saline soils where DAP completely failed.

9) Enhances the growth of soil microorganism that assist the dissolution of P either applied to the soil or naturally present in the soil.

The use of PROM will reduce the cost of fertilization to the farmers and will also result into the conservation of phosphate mineral, a non-renewable resource due to the high residual effect. The agronomic efficacy of this new P-fertilizer is higher than that of the complex phosphatic fertilizers available in the market today. ‘PROM’ is suitable to neutral and alkaline soils, which will prove to be a boon to the Indian farmers. In the long run, this product will be a winner as it has significant price advantage compared to the other chemicals.

Global Organic Fertilizers market registered volume consumption of nearly 18.23 million tons, amounting to approximately USD5.87 billion in 2017. The global organic fertilizers market is projected to witness healthy growth at a CAGR of 7%, reaching more than USD8.25 billion through 2023. The changing perception of farmers and end users towards environment friendly farming methods is driving the demand for organic fertilizers worldwide. The various advantages offered at cheaper prices are escalating the consumption of organic fertilizers over chemical fertilizers globally. In addition to this, constructive government policies pertaining to subsidized prices, wastage reduction, limitations on usage of non-biodegradable raw materials are further influencing the global organic fertilizers market.


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• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period

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The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.

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Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:



Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications


Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity


Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers


Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel


Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)


Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram


Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities


Project at a Glance

Along with financial details as under:


  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital


  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals


                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios


                Earnings Per Share (EPS)


             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 


  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR