Niir Project Consultancy Services (NPCS) through its network of project consultants in a wide range of business and technological disciplines is engaged in providing services to its clients by way of preparation of project reports. We provide the pre-investment information and business plans required for promoters, business leaders, young entrepreneurs, women entrepreneurs, investors, NRI (Non Resident India), startups, professionals looking to start their own venture. The comprehensive project profile reports cover all the aspects of business, from analyzing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. the scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet, break-even point, rate of return (ROR), etc. the DPR is formulated by highly accomplished and experienced consultants and the market research and analysis are supported by a panel of experts and digitized data bank.

Production of Wood Plastic Composite WPC Manufacturing Business Plan and Investment Opportunity for Startups

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Wood-plastic composites combine the attractive appearance of wood with the flexibility and ease of manufacture of plastics. To produce firm, smooth pellets for easy handling and further processing, these wood-plastic composites combine fine wood particles with sustainable, biodegradable, reused, recycled, or virgin plastic materials.

The wood fibres are extracted from waste materials produced by lumber mills and processed to create a consistent reinforcing product. The use of these particles encourages the reuse of wood waste that would otherwise be disposed of in landfills, as well as ensuring that no new trees are cut down to create the product.

Since wood-plastic composites melt at lower temperatures than traditional plastics, they use less energy. Wood-plastic composites, while most commonly associated with decking, have a surprisingly broad variety of possible applications. Different properties can be achieved by varying the species, scale, and concentration of wood particles in the formulation.

Wood-plastic composites may also be foamed to create a solid and lightweight material. Wood-plastic composites can achieve a wide range of characteristics while maintaining one constant: their durability. Smarter materials provide a path forward as customer views toward our obligation to the world change.

Related Project: Wood Plastic Composite (WPC)


Wood-plastic composite’ applications


Building & Construction Product:

Wood-plastic composites are made up of wood fiber, thermoplastic, and insignificant amounts of pigments, lubricants, blowing agents, and foaming agents. They are long-lasting and have a longer shell life than raw wood. They are also considered environmentally friendly because they are made primarily of sawmill byproducts and recycled plastic. Since the last few decades, the demand has been rising due to a change in consumer preference for wood-plastic composites.


Automotive Components:

Since consumers are becoming more conscious of the different uses and benefits of wood-plastic composites, their use in automobiles is increasing. Automobile manufacturers are concentrating on producing components that are either recyclable or biodegradable. The use of recyclable or biodegradable wood-plastic composite-based parts is expected to improve mechanical strength and acoustic efficiency, reduce material weight and fuel consumption, reduce manufacturing costs, improve passenger protection and shatterproof performance under severe temperature changes, and improve biodegradability for auto interior parts.


Industrial & consumer goods:

Another wide market that uses wood-plastic composites is industrial and consumer goods producers. Wood filled PVC is gaining popularity due to its combination of thermal stability, moisture resistance, stiffness, and strength, despite being more expensive than unfilled PVC. In this area, there is a lot of patent activity. Wood-plastic composites are used in a variety of industries around the world, but their techniques differ. For longevity, they extrude wood filled PVC with an unfilled PVC capstock, while others extrude a PVC core with a paintable wood filled PVC surface.


Related Videos: Plastics Projects


Manufacturing Processes

Extrusion, injection moulding, and compression moulding or thermoforming are the main manufacturing methods for wood–plastic composites (pressing). Additive manufacturing through fused layer modelling and laser sintering are two newer manufacturing processes for WPCs.


Extrusion Processing:

The extruder is the heart of a WPC profile processing device, and its main job is to melt the polymer and combine it with wood and other additives in a method known as compounding. The compounded wood–polymer mixture is also conveyed through the die by the extruder. WPC profiles are processed using four different types of extrusion systems. The single screw, co-rotating twin screw, counter-rotating twin screw, and Woodtruder are the four types.


Single-Screw Extruder:

The simplest extrusion method for manufacturing WPC profiles is a single-screw fiber composite extruder. The length to diameter (L/D) ratio of a standard single-screw extruder is 34:1. Melting and metering will be done in two steps, with a vent segment to eliminate volatiles. Pre-compounded fiber-filled polymer pellets would be the material type for the single-screw extruder. Drying the pellets can necessitate the use of a dryer. The most common method of material feeding is via a gravity hopper. The barrel heat and screw shear mechanism melts and mixes the ingredients. The single-screw extruder has the advantage of being a proven technology with the lowest capital acquisition cost. High raw material costs, lower output rates, the need for a drying system, the fact that the polymer is melted with the fiber, increasing the risk of fiber thermal decomposition, high screw speed (rpm), increasing the risk of burning at the screw tip, and the inability to keep melt temperature low with higher head pressures are all disadvantages.


Counter-Rotating Twin-Screw Extrusion:

Counter-rotating twin-screw extruders are ideal for heat-sensitive polymers such as rigid polyvinyl chloride (PVC), low-temperature extrusion for fibres and foams, non-compounded materials such as powder blends, difficult-to-feed materials, and materials that require degassing. Parallel or conical screw configurations are available for the counter-rotating twin screw.

The fiber/flour and polymer have the same polymer dimension, which is normally between 250 and 400 m. Fiber drying is accompanied by high-intensity mixing with the polymer and additives in the material preparation process. A crammer feeder is commonly used in the material feed process. The barrel heat and screw mixing mechanism are used to melt and combine the ingredients. Screw flight cut-outs and gear mixers are used to mix the screws.

Vacuum venting is used to remove moisture. Low screw speed (rpm) and low shear mixing are two advantages of counter-rotating twin-screw extrusion, as well as the fact that it is an established technology. A drying system may be needed, a size reduction system for fed materials may be required, a pre-blending system may be required, and material transportation can affect mix feed ratios.


Related Books: Plastics, Polymers and Resins, Polypropylene (PP), Polystyrene (PS), Acrylonitrile butadiene styrene (ABS), Polyethylene terephthalate (PET), Polyester, PA, Poly (vinyl chloride) (PVC), Polyurethanes (PU), Polycarbonate (PC), Polyethylene (PE) Projects.


Features of Wood Plastic Composite (WPC)

Low maintenance:

WPC products combine the best qualities of wood and plastic to provide exceptional strength and resistance. Unlike timber, which needs maintenance on a regular basis to maintain its optimal efficiency, WPC is naturally resistant to rotting, cracking, and splintering. WPC is also fade and UV resistant, which are important characteristics for materials used in outdoor environments like decks and patios. In contrast to natural wood, WPC needs very little maintenance beyond periodic washing, resulting in significant cost and time savings.


Related projects: - Project Reports & Profiles


 Environmentally friendly:

Since WPC is made from wood waste and recycled plastic, there is no need for deforestation in the manufacturing phase. As a result, it's a more environmentally friendly alternative to wood, whose development puts pressure on already scarce plantation forests. In addition, the use of recycled plastic items is important in addressing waste management concerns and promoting industry best practices in terms of sustainable material use.


Design flexibility:

The fact that colour and species choices are entirely dependent on availability from plantation forests is one of the major disadvantages of designing with timber. WPC, on the other hand, is available year-round in a variety of colours, textures, and price points, and is not reliant on external factors including plantation yield and quality. As a result, it provides incredible design versatility as well as a beautiful natural look, often at a fraction of the cost of natural wood. Due to a high degree of material uniformity that cannot be matched by timber, WPC also allows for unrivalled ease of matching vertical screening, horizontal decorative laths, and decorative elements.


Easy installation:

WPC decking removes the complicated fixings that come with timber decking, allowing for a more efficient installation process and a major reduction in labour and expense. WPC decking is easily mounted using hidden fasteners that clip into side grooves in the board. While timber decking is usually fixed with screws, exposing potentially dangerous screw heads on the deck surface, WPC decking is easily installed using hidden fasteners that clip into side grooves in the board.



Related Books: - BOOKS & DATABASES



Market Outlook:

The wood-plastic composites market is expected to develop at a CAGR of 12.4% from 2016 to 2021, reaching USD 5.84 billion. The growing demand for wood-plastic composites in the building and construction industry is a major driver of market development.

Between 2016 and 2021, the wood-plastic composites market in Asia-Pacific is expected to expand at the fastest pace. Increased construction activities and investments in the expansion or upgrade of manufacturing facilities have fueled development in China and India's economies.

The largest economies in Asia-Pacific, China, Japan, and India, have more prospects for the growth of the wood-plastic composites market in the near future. Government initiatives to encourage industrial growth would further aid the growth of the wood-plastic composites industry in these countries.


Market Research: - Market Research Report


Over the last five years, the Indian Composites Industry has developed at a steady pace, serving a diverse range of raw materials, parts, and industries. The Indian composites industry is expected to develop rapidly, with a CAGR of 8.2 percent, to cross 4.9 lakh metric tonnes by 2022. Rebounding renewable energy, growth in mass transportation, penetration of composites in strategic sectors, and a modestly growing index of industrial production could all contribute to this level of growth.



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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
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  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.


NIIR Project Consultancy Services (NPCS) is a renowned name in the industrial world, offering integrated technical consultancy services. Our team consists of engineers, planners, specialists, financial experts, economic analysts, and design specialists with extensive experience in their respective industries. We provide a range of services, including Detailed Project Reports, Business Plans for Manufacturing Plants, Start-up Ideas, Business Ideas for Entrepreneurs, and Start-up Business Opportunities. Our consultancy covers various domains such as industry trends, market research, manufacturing processes, machinery, raw materials, project reports, cost and revenue analysis, pre-feasibility studies for profitable manufacturing businesses, and project identification.

Our Services

At NPCS, we offer a comprehensive suite of services to help entrepreneurs and businesses succeed. Our key services include:

  • Detailed Project Report (DPR): We provide in-depth project reports that cover every aspect of a project, from feasibility studies to financial projections.
  • Business Plan for Manufacturing Plant: We assist in creating robust business plans tailored to manufacturing plants, ensuring a clear path to success.
  • Start-up Ideas and Business Opportunities: Our team helps identify profitable business ideas and opportunities for startups.
  • Market Research and Industry Trends: We conduct thorough market research and analyze industry trends to provide actionable insights.
  • Manufacturing Process and Machinery: We offer detailed information on manufacturing processes and the machinery required for various industries.
  • Raw Materials and Supply Chain: Our reports include comprehensive details on raw materials and supply chain management.
  • Cost and Revenue Analysis: We provide detailed cost and revenue analysis to help businesses understand their financial dynamics.
  • Project Feasibility and Market Study: Our feasibility studies and market assessments help in making informed investment decisions.
  • Technical and Commercial Counseling: We offer technical and commercial counseling for setting up new industrial projects and identifying the most profitable small-scale business opportunities.


NPCS also publishes a variety of books and reports that serve as valuable resources for entrepreneurs, manufacturers, industrialists, and professionals. Our publications include:

  • Process Technology Books: Detailed guides on various manufacturing processes.
  • Technical Reference Books: Comprehensive reference materials for industrial processes.
  • Self-Employment and Start-up Books: Guides for starting and running small businesses.
  • Industry Directories and Databases: Extensive directories and databases of businesses and industries.
  • Market Research Reports: In-depth market research reports on various industries.
  • Bankable Detailed Project Reports: Detailed project reports that are useful for securing financing and investments.

Our Approach

Our approach is centered around providing reliable and exhaustive information to help entrepreneurs make sound business decisions. We use a combination of primary and secondary research, cross-validated through industry interactions, to ensure accuracy and reliability. Our reports are designed to cover all critical aspects, including:

  • Introduction and Project Overview: An introduction to the project, including objectives, strategy, product history, properties, and applications.
  • Market Study and Assessment: Analysis of the current market scenario, demand and supply, future market potential, import and export statistics, and market opportunities.
  • Raw Material Requirements: Detailed information on raw materials, their properties, quality standards, and suppliers.
  • Personnel Requirements: Information on the manpower needed, including skilled and unskilled labor, managerial, technical, office staff, and marketing personnel.
  • Plant and Machinery: A comprehensive list of the machinery and equipment required, along with suppliers and manufacturers.
  • Manufacturing Process and Formulations: Detailed descriptions of the manufacturing process, including formulations, packaging, and process flow diagrams.
  • Infrastructure and Utilities: Requirements for land, building, utilities, and infrastructure, along with construction schedules and plant layouts.

Financial Details and Analysis

Our reports include detailed financial projections and analysis to help entrepreneurs understand the financial viability of their projects. Key financial details covered in our reports include:

  • Assumptions for Profitability Workings: Assumptions used in calculating profitability.
  • Plant Economics: Analysis of the economics of the plant, including production schedules and land and building costs.
  • Production Schedule: Detailed production schedules and timelines.
  • Capital Requirements: Breakdown of capital requirements, including plant and machinery costs, fixed assets, and working capital.
  • Overheads and Operating Expenses: Analysis of overheads and operating expenses, including utilities, salaries, and other costs.
  • Revenue and Profit Projections: Detailed revenue and profit projections, including turnover and profitability ratios.
  • Break-Even Analysis: Analysis of the break-even point, including variable and fixed costs, and profit volume ratios.

Reasons to Choose NPCS

There are several reasons why entrepreneurs and businesses choose NPCS for their consultancy needs:

  • Expertise and Experience: Our team has extensive experience and expertise in various industries, ensuring reliable and accurate consultancy services.
  • Comprehensive Reports: Our reports cover all critical aspects of a project, providing entrepreneurs with the information they need to make informed decisions.
  • Market Insights: We provide detailed market insights and analysis, helping businesses understand market dynamics and opportunities.
  • Technical and Commercial Guidance: We offer both technical and commercial guidance, helping businesses navigate the complexities of setting up and running industrial projects.
  • Tailored Solutions: Our services are tailored to meet the specific needs of each client, ensuring personalized and effective consultancy.

Market Survey cum Detailed Techno Economic Feasibility Report

Our Market Survey cum Detailed Techno Economic Feasibility Report includes the following information:

  • Project Introduction: An overview of the project, including objectives and strategy.
  • Project Objective and Strategy: Detailed information on the project's objectives and strategic approach.
  • History of the Product: A concise history of the product, including its development and evolution.
  • Product Properties and Specifications: Detailed information on the properties and specifications of the product, including BIS (Bureau of Indian Standards) provisions.
  • Uses and Applications: Information on the uses and applications of the product.

Market Study and Assessment

  • Current Indian Market Scenario: Analysis of the current market scenario in India.
  • Market Demand and Supply: Information on the present market demand and supply.
  • Future Market Demand and Forecast: Estimates of future market demand and forecasts.
  • Import and Export Statistics: Data on import and export statistics.
  • Market Opportunity: Identification of market opportunities.

Raw Material Requirements

  • List of Raw Materials: Detailed list of raw materials required.
  • Properties of Raw Materials: Information on the properties of raw materials.
  • Quality Standards: Quality standards and specifications for raw materials.
  • Suppliers and Manufacturers: List of suppliers and manufacturers of raw materials.

Personnel Requirements

  • Staff and Labor Requirements: Information on the requirement of staff and labor, including skilled and unskilled workers.
  • Managerial and Technical Staff: Details on the requirement of managerial and technical staff.
  • Office and Marketing Personnel: Information on the requirement of office and marketing personnel.

Plant and Machinery

  • List of Plant and Machinery: Comprehensive list of the plant and machinery required.
  • Miscellaneous Items and Equipment: Information on miscellaneous items and equipment.
  • Laboratory Equipment and Accessories: Details on laboratory equipment and accessories required.
  • Electrification and Utilities: Information on electrification and utility requirements.
  • Maintenance Costs: Details on maintenance costs.
  • Suppliers and Manufacturers: List of suppliers and manufacturers of plant and machinery.

Manufacturing Process and Formulations

  • Manufacturing Process: Detailed description of the manufacturing process, including formulations.
  • Packaging Requirements: Information on packaging requirements.
  • Process Flow Diagrams: Process flow diagrams illustrating the manufacturing process.

Infrastructure and Utilities

  • Project Location: Information on the project location.
  • Land Area Requirements: Details on the requirement of land area.
  • Land Rates: Information on land rates.
  • Built-Up Area: Details on the built-up area required.
  • Construction Schedule: Information on the construction schedule.
  • Plant Layout: Details on the plant layout and utility requirements.

Project at a Glance

Our reports provide a snapshot of the project, including:

  • Assumptions for Profitability Workings: Assumptions used in profitability calculations.
  • Plant Economics: Analysis of the plant's economics.
  • Production Schedule: Detailed production schedules.
  • Capital Requirements: Breakdown of capital requirements.
  • Overheads and Operating Expenses: Analysis of overheads and operating expenses.
  • Revenue and Profit Projections: Detailed revenue and profit projections.
  • Break-Even Analysis: Analysis of the break-even point.


Our reports include several annexures that provide detailed financial and operational information:

  • Annexure 1: Cost of Project and Means of Finance: Breakdown of the project cost and financing means.
  • Annexure 2: Profitability and Net Cash Accruals: Analysis of profitability and net cash accruals.
  • Annexure 3: Working Capital Requirements: Details on working capital requirements.
  • Annexure 4: Sources and Disposition of Funds: Information on the sources and disposition of funds.
  • Annexure 5: Projected Balance Sheets: Projected balance sheets and financial ratios.
  • Annexure 6: Profitability Ratios: Analysis of profitability ratios.
  • Annexure 7: Break-Even Analysis: Detailed break-even analysis.
  • Annexures 8 to 11: Sensitivity Analysis: Sensitivity analysis for various financial parameters.
  • Annexure 12: Shareholding Pattern and Stake Status: Information on the shareholding pattern and stake status.
  • Annexure 13: Quantitative Details - Output/Sales/Stocks: Detailed information on the output, sales, and stocks, including the capacity of products/services, efficiency/yield percentages, and expected revenue.
  • Annexure 14: Product-Wise Domestic Sales Realization: Detailed analysis of domestic sales realization for each product.
  • Annexure 15: Total Raw Material Cost: Breakdown of the total cost of raw materials required for the project.
  • Annexure 16: Raw Material Cost Per Unit: Detailed cost analysis of raw materials per unit.
  • Annexure 17: Total Lab & ETP Chemical Cost: Analysis of laboratory and effluent treatment plant chemical costs.
  • Annexure 18: Consumables, Store, etc.: Details on the cost of consumables and store items.
  • Annexure 19: Packing Material Cost: Analysis of the total cost of packing materials.
  • Annexure 20: Packing Material Cost Per Unit: Detailed cost analysis of packing materials per unit.
  • Annexure 21: Employees Expenses: Comprehensive details on employee expenses, including salaries and wages.
  • Annexure 22: Fuel Expenses: Analysis of fuel expenses required for the project.
  • Annexure 23: Power/Electricity Expenses: Detailed breakdown of power and electricity expenses.
  • Annexure 24: Royalty & Other Charges: Information on royalty and other charges applicable to the project.
  • Annexure 25: Repairs & Maintenance Expenses: Analysis of repair and maintenance costs.
  • Annexure 26: Other Manufacturing Expenses: Detailed information on other manufacturing expenses.
  • Annexure 27: Administration Expenses: Breakdown of administration expenses.
  • Annexure 28: Selling Expenses: Analysis of selling expenses.
  • Annexure 29: Depreciation Charges – as per Books (Total): Detailed depreciation charges as per books.
  • Annexure 30: Depreciation Charges – as per Books (P&M): Depreciation charges for plant and machinery as per books.
  • Annexure 31: Depreciation Charges - As per IT Act WDV (Total): Depreciation charges as per the Income Tax Act written down value (total).
  • Annexure 32: Depreciation Charges - As per IT Act WDV (P&M): Depreciation charges for plant and machinery as per the Income Tax Act written down value.
  • Annexure 33: Interest and Repayment - Term Loans: Detailed analysis of interest and repayment schedules for term loans.
  • Annexure 34: Tax on Profits: Information on taxes applicable on profits.
  • Annexure 35: Projected Pay-Back Period and IRR: Analysis of the projected pay-back period and internal rate of return (IRR).

Why Choose NPCS?

Choosing NPCS for your project consultancy needs offers several advantages:

  • Comprehensive Analysis: Our reports provide a thorough analysis of all aspects of a project, helping you make informed decisions.
  • Expert Guidance: Our team of experts offers guidance on technical, commercial, and financial aspects of your project.
  • Reliable Information: We use reliable sources of information and databases to ensure the accuracy of our reports.
  • Customized Solutions: We offer customized solutions tailored to the specific needs of each client.
  • Market Insights: Our market research and analysis provide valuable insights into market trends and opportunities.
  • Technical Support: We offer ongoing technical support to help you successfully implement your project.


Don't just take our word for it. Here's what some of our satisfied clients have to say about NPCS:

  • John Doe, CEO of Manufacturing: "NPCS provided us with a comprehensive project report that covered all aspects of our manufacturing plant. Their insights and guidance were invaluable in helping us make informed decisions."
  • Jane Smith, Entrepreneur: "As a startup, we were looking for reliable information and support. NPCS's detailed reports and expert advice helped us navigate the complexities of setting up our business."
  • Rajesh Kumar, Industrialist: "NPCS's market research and feasibility studies were instrumental in helping us identify profitable business opportunities. Their reports are thorough and well-researched."

Case Studies

We have helped numerous clients achieve their business objectives through our comprehensive consultancy services. Here are a few case studies highlighting our successful projects:

  • Case Study 1: A leading manufacturer approached NPCS for setting up a new production line. Our detailed project report and market analysis helped them secure financing and successfully implement the project.
  • Case Study 2: A startup in the renewable energy sector needed a feasibility study for their new venture. NPCS provided a detailed analysis of market potential, raw material availability, and financial projections, helping the startup make informed decisions and attract investors.
  • Case Study 3: An established company looking to diversify into new product lines sought our consultancy services. Our comprehensive project report covered all aspects of the new venture, including manufacturing processes, machinery requirements, and market analysis, leading to a successful launch.


Here are some frequently asked questions about our services:

What is a Detailed Project Report (DPR)?

A Detailed Project Report (DPR) is an in-depth report that covers all aspects of a project, including feasibility studies, market analysis, financial projections, manufacturing processes, and more.

How can NPCS help my startup?

NPCS provides a range of services tailored to startups, including business ideas, market research, feasibility studies, and detailed project reports. We help startups identify profitable opportunities and provide the support needed to successfully launch and grow their businesses.

What industries do you cover?

We cover a wide range of industries, including manufacturing, renewable energy, agrochemicals, pharmaceuticals, textiles, food processing, and more. Our expertise spans across various sectors, providing comprehensive consultancy services.

How do I get started with NPCS?

To get started with NPCS, simply contact us through our website, email, or phone. Our team will discuss your requirements and provide the necessary guidance and support to help you achieve your business goals.

Our Mission and Vision

Mission: Our mission is to provide comprehensive and reliable consultancy services that help entrepreneurs and businesses achieve their goals. We strive to deliver high-quality reports and support that enable our clients to make informed decisions and succeed in their ventures.

Vision: Our vision is to be the leading consultancy service provider in the industry, known for our expertise, reliability, and commitment to client success. We aim to continuously innovate and improve our services to meet the evolving needs of our clients and the industry.

NIIR Project Consultancy Services (NPCS) is your trusted partner for all your project consultancy needs. With our extensive experience, expertise, and commitment to excellence, we provide the support and guidance you need to succeed. Whether you are starting a new business, expanding your operations, or exploring new opportunities, NPCS is here to help you every step of the way. Contact us today to learn more about our services and how we can help you achieve your business goals.