Niir Project Consultancy Services (NPCS) through its network of project consultants in a wide range of business and technological disciplines is engaged in providing services to its clients by way of preparation of project reports. We provide the pre-investment information and business plans required for promoters, business leaders, young entrepreneurs, women entrepreneurs, investors, NRI (Non Resident India), startups, professionals looking to start their own venture. The comprehensive project profile reports cover all the aspects of business, from analyzing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. the scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet, break-even point, rate of return (ROR), etc. the DPR is formulated by highly accomplished and experienced consultants and the market research and analysis are supported by a panel of experts and digitized data bank.

Setup Wheat Processing Unit (Wheat Starch, Vital Wheat Gluten, Modified Starches, Fibres & Proteins)

Capacity - Plant and Machinery cost 7200.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 26.00 %
Break Even Point (BEP) 44.00 % TCI 0.00 Lakhs
Cost of Project 10300.00Lakhs



A wheat processing unit is a piece of machinery used to create starchy meals such as white flour, pasta, and pastries from wheat. Processed wheat can also be used to make vital wheat gluten, which has a high protein level and is used in many gluten-free products. Processed wheat can be given additional characteristics, such as a thicker texture or a richer colour, and used in ice cream and cake mixes.

A wheat mill, often called a wheat processing plant, can be found almost anywhere wheat is grown. A wheat mill's four fundamental components are the wheat storage unit, the wheat cleaning system, the wheat grinding unit, and the wheat packing machine.

Wheat is one of the most extensively farmed grains on the earth, alongside corn and rice. Wheat starch is made from wheat species like Triticum aestivum, often known as bread wheat, and can be used right after milling for animal feed, bread baking, and other purposes. Wheat contains a significant amount of starch, accounting for 60-75 percent of the grain and 70-80 percent of the flour. When compared to other sources of starch, such as cassava (12%), potato (4%), others (0.5%), and maize (0.7%), wheat contains around 7% of the overall amount of starch (77 percent ).

As the number of health-conscious consumers has grown, there has been an increase in demand for high-quality wheat flour. Two significant elements in determining the quality of wheat flour are the amount and content of endosperm starch. In traditionally cultivated wheat, namely non-waxy wheat, starch is a mixture of roughly 75 percent amylopectin and 25 percent amylose. Because waxy wheat grains contain almost 100 percent amylopectin in their starch, replacing regular wheat flour with waxy wheat flour may provide a promising solution to further improve the quality of wheat flour products, such as reducing staling in flour products, keeping baking goods fresh for a longer period of time, and improving the palatability of noodles.

Advantages of Setting up Wheat Processing Unit:

Wheat processing machines are used for a range of food manufacturing procedures in addition to storing raw grains. These wheat processing units can also be made of a number of materials, such as steel, aluminium, and plastic. In addition to storing grains, they are used to keep dry fruits and other edibles free of moisture. Furthermore, these wheat processing systems aid in the sorting of damaged grains from outstanding ones, reducing waste from low-quality grains or crops. They also help to keep insects away from stored products, which could otherwise cause damage. Aside from all of these advantages, wheat processing equipment can be customised to meet the needs and specifications of individual buyers.

Wheat starch is a carbohydrate that is found in wheat and is extensively ingested by humans. Wheat is a common source of baking starch. It's a polysaccharide that contains a large number of glucose molecules. In the food and manufacturing industries, starch, whether in its original form or as a derivative, has a wide range of applications.

Food starches thicken and stabilise a wide range of products, including puddings, soups, sauces, pie fillings, salad dressings, and a wide range of baking recipes.

Modified starches are also used in foods that have a low pH or cannot be heated.

Wheat starch can aid in texture, viscosity, gel formation, adhesion, binding, and moisture retention in food, and it can even be used as a fat substitute.

It also functions as a clouding or glazing agent, as well as an emulsifier, stabiliser, and clouding or glazing agent. However, in the food industry, it is mostly employed as a thickening agent.

Gluten is a protein found naturally in wheat. When used in yeast bread recipes, a small amount improves the dough's texture and flexibility. Vital Wheat Gluten Flour can also be used to make seitan, a vegetarian meat substitute.

Vital Wheat Gluten is made from the protein found in the endosperm of the wheat berry, which contains 75 to 80 percent protein. When coupled with water, it becomes extremely elastic and has a taffy-like texture.

Although essential wheat gluten is commonly stated in baking recipes as a "optional" ingredient, it is a valuable addition to have on hand. Because vital wheat gluten is a concentrated wheat protein, a tablespoon or two added to the next loaf of bread will improve its elasticity and chewiness.

Modified starch is created by physically, enzymatically, or chemically modifying the properties of native starch. Modified starches are used in practically all starch applications, including food as a thickening agent, stabiliser, or emulsifier; medicines as a disintegrant; and coated paper as a binder. They're also used in a number of different scenarios.

Wheat bran provides dietary fibre, which helps to prevent colon problems (including cancer), stomach cancer, breast cancer, gallbladder disease, haemorrhoids, and hiatal hernia. It is used to treat constipation, irritable bowel syndrome (IBS), high cholesterol, high blood pressure, and type 2 diabetes.

Wheat starch's widespread use in the food and beverage industry, supported by its outstanding stabilising, thickening, and gelling properties, is propelling the global market forward. Rapid urbanisation and rising disposable income levels have boosted the sector, increasing global demand for wheat starch.

Wheat starch is becoming more widely employed in the formulation of skincare and personal care products, which is propelling the market. Starch is utilised in the creation of face masks and body cleansers because of its capacity to effectively absorb excess oil and impurities from the skin. This is encouraged even further by the global trend toward natural skincare products.

Wheat starch's widespread use as a sizing agent and manufacturing component in the textile and paper industries, as well as its growing use as a fat replacer in the food industry, are some of the key market drivers.

As a result of the aforementioned reasons, the market is expected to grow at a CAGR of 3.1 percent between 2022 and 2027. The growing demand for wheat starch as a stabilising and gelling agent in various end-use industries is a major driver of the global Wheat starch market. Wheat starch is a thickening agent that can be found in a wide range of foods. Wheat starch thickens foods by gelatinization and retrogradation.

Industry Major Market Players

·         Farmers Grain Company

·         Wudeli Flour Mill Group

·         Cargill Incorporated

·         Ardent Mills LLC

·         Archer Daniels Midland Company

·         General Mills

·         Allied Pinnacle Pty Limited

·         Manildra Milling Pvt Ltd.

·         Korfez Flour Mills

·         George Weston Foods Ltd.

·         Hodgson Mill Inc.


Plant Capacity:

Wheat A-Starch                                        138 MT/Day

Wheat B-Starch                                        24 MT/Day

Vital Wheat Gluten                                   33 MT/Day

Modified Starches                                     30 MT/Day

Fibres                                                        56 MT/Day


Proteins                                                    12 MT/Day



  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.



NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:

• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period

We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.


The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?

The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.

Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.


Our Approach:

• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.


Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:



Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications


Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity


Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers


Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel


Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)


Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram


Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities


Project at a Glance

Along with financial details as under:


  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital


  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals


                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios


                Earnings Per Share (EPS)


             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 


  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR