Niir Project Consultancy Services (NPCS) through its network of project consultants in a wide range of business and technological disciplines is engaged in providing services to its clients by way of preparation of project reports. We provide the pre-investment information and business plans required for promoters, business leaders, young entrepreneurs, women entrepreneurs, investors, NRI (Non Resident India), startups, professionals looking to start their own venture. The comprehensive project profile reports cover all the aspects of business, from analyzing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. the scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet, break-even point, rate of return (ROR), etc. the DPR is formulated by highly accomplished and experienced consultants and the market research and analysis are supported by a panel of experts and digitized data bank.

Start Flexographic Ink for Milk Pouches, Soap Covers, Woven Sacks and Jute Bags Manufacturing Business

Capacity R Non-Absorbent Substrate Flexographic Ink: 160 Kgs/Day | R Absorbent Substrate: 160 Kgs/Day Plant and Machinery cost 47.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 27.00 %
Break Even Point (BEP) 55.00 % TCI 0.00 Lakhs
Cost of Project 64.00Lakhs


For milk pouches, soap wraps, woven sacks, and jute bags, flexographic ink, also known as Flexo Ink, is a common printing medium. Flexographic ink is made comprised of an inorganic pigment and an organic solvent that allows it to be diluted with a carrier and then applied as a wet film with many colours to print the image on the product or container in question. Flexographic ink is distinguished from other printing processes like offset and screen printing by its use of much thinner coatings.

Flexographic ink is used on milk pouches, soap covers, woven sacks, and jute bags to aid with product identification. Graphics can be printed on flat surfaces such as milk pouches or soap covers using flexographic printing, and the images cannot be transferred once printed. Consumers prefer it to other printing methods such as screen printing since the ink must be non-toxic and should not alter the product's attractiveness or make it less appealing than before.

Flexo printing ink is commonly used in packaging, but it may also be used to print on a variety of surfaces for a low price. It can print on a variety of materials, including corrugated containers, folding cartons, paper sacks, plastic bags, milk and beverage containers, disposable cups and containers, labels, adhesive tapes, envelopes, newsprint, and grocery store packaging. Gellner acrylic polymers give excellent adhesion to non-porous surfaces such as vinyl, polypropylene, metals, and glass when used in flexo printing inks. In addition to alkali resistance, flexo printing inks have a lengthy press open duration thanks to specially formulated acrylic polymers.

Flexographic inks are inks that are commonly used in packaging printing and are transferred via the flexographic process (cardboard boxes, corrugated cardboard, paper bags and plastic bags, food packaging, labels, newspapers, catalogues, etc.). Because of their low cost and environmental friendliness, inks and printing technologies continue to gain popularity. The application of ink is the most crucial phase of the printing process.

Flexographic printing is popular because of its speed, cost-effectiveness, and low environmental impact. Water-based, UV curable, and solvent-based flexographic inks are the three basic types. Each application's ink will be determined by the substrate type – or printing surface. Despite the fact that solvent-based inks are safe to use in food packaging and other domestic applications, they have lost favour due to their negative environmental impact.

Acrylic polymers are used in flexographic printing inks to increase adhesion to non-porous surfaces including metals, glass, polypropylene, and vinyl while maintaining a lengthy press open time and alkali resistance.

Newspapers, supermarket packaging, envelopes, sticky tapes, milk and beverage containers, plastic bags, paper sacks, folding cartons, and disposable cups and containers all employ acrylic polymers in their ink blends. When picking ink, one of the most important elements to consider is the substrate. Some examples of substrates that could be used are as follows: Paper, Laminates, Film, and Foils.

Flexographic inks come in a variety of varieties. Wide web flexo presses for paper packaging, over-wraps, bags, and other applications, as well as narrow web flexo presses for pressure-sensitive labels, tags, and envelopes, use water-based inks. Wide-web applications such as film packaging, overwraps, bags, and pouches frequently use solvent-based inks.

The flexographic ink market is anticipated to reach over $5 billion by 2025, after growing at a CAGR of 5% from 2020 to 2025.

Coated and uncoated paper materials, as well as non-porous substrates such as metallized and paper foils, and plastic films, are all printed using flexographic ink. Flexographic inks adhere well to the surface of the substrate and produce high-quality printing regardless of the substrate material.

The growing need for flexographic ink in the packaging industry pulls the market forward. Furthermore, the flexographic ink industry is being boosted by increased demand for UV curable ink. Furthermore, the industry is being propelled ahead by rising demand for environmentally friendly inks such as Water-Based Flexographic Ink.

Due to their low viscosity and ease of printing, flexographic inks are widely used in the packaging industry, and demand is expected to grow rapidly throughout the projection period.

• Water-based inks use water-soluble ingredients as a binder to reduce the emission of volatile organic compounds. They protect the food against contamination and the damaging effects of some hazardous chemicals that come into touch with it. Water-based ink printing is low-cost and does not necessitate the use of viscosity control equipment.

• After the advent of polymer printing plates and plate processing, flexographic printers were able to compete on quality with other methods. In food packaging, they're used to print foils, flexible films, tissues, and wrapping sheets, and in flexible packaging, they're used to print on paper and plastic bags. They also aid in the appearance of vibrant colours and the prevention of rub-off in corrugated packaging. The Asia-Pacific region is expected to dominate the flexographic ink market during the forecast period as a result of rising demand from the packaging industry in countries such as India and China.

• India's e-commerce market is expected to be worth USD 120 billion by 2020. As internet usage develops and government restrictions change to allow 100 percent foreign direct investment in the e-commerce sector, the market is expected to expand.

• India's packaging sector, according to the Plastics Industry Association of India, is the world's fifth largest, growing at a rate of 22-25 percent per year. Food packaging and processing prices might be 40% lower than in Europe due to highly skilled employees and low labour expenses. Due to increased demand for food packaging, processed foods, and food delivery partners in the countries, the market for flexographic inks is likely to grow.

Industry Major Market Players:

·         Venus Ink

·         Innovative Flexotech Private Limited

·         Dic Corporation

·         Inx International Ink Co.

·         Solar Inks Ltd

·         Antonine Printing Inks Ltd

·         Kao Chimigraf.

·         Bombay Well Print Inks Pvt. Ltd.

·         D I C India Ltd.

·         Hindustan Flex Ltd.

·         Jaysynth Dyestuff (India) Ltd.

·         Nanofil Technologies Pvt. Ltd.

·         Neo-Technico (Graphic) Sales Pvt. Ltd.



  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.



NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:

• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period

We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.


The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?

The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.

Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.


Our Approach:

• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.


Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:



Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications


Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity


Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers


Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel


Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)


Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram


Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities


Project at a Glance

Along with financial details as under:


  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital


  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals


                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios


                Earnings Per Share (EPS)


             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 


  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR