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Start Industry of Activated Carbon from Coconut Shell

Capacity Activated Carbon 5 MT per day Plant and Machinery cost 316.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 26.00 %
Break Even Point (BEP) 58.00 % TCI 0.00 Lakhs
Cost of Project 743.00Lakhs


An organic form of activated carbon that comes from the coconut shell is known as activated carbon from coconut shell. It is a porous, dark substance that is used to filter pollutants, poisons, and contaminants out of water, air, and other things. Because of its remarkable adsorption abilities, activated carbon is a powerful instrument for air and water cleaning. Due to its sustainability, low cost, and excellent efficacy in eliminating impurities, activated carbon made from coconut shell is growing in popularity.

How Was It Created?

Through a procedure known as carbonization, activated carbon is produced from coconut shell. Coconut shells are roasted to high temperatures in an oxygen-free environment, turning them into char. This char is then made active by being exposed to chemicals or steam, which expands its surface area and forms thousands of small pores. The carbon's structure is altered during the activation process, greatly increasing its adsorbent properties. This implies that it has the ability to draw in and retain contaminants like pollution and toxins. To guarantee constant quality, the production of activated carbon from coconut shell is subject to stringent regulations and standards. Following that, the activated carbon is rated according to the size of its pores, which establishes its specific use and efficiency. In general, manufacturing activated carbon from coconut shell is a straightforward but incredibly efficient approach to turn trash into something useful.

Benefits and Uses

A very porous substance with numerous uses and applications is coconut shell-derived activated carbon. Some of the most typical ones are listed below:

Treatment of Water: When it comes to purifying water of impurities, activated carbon works well. Both the filtration of industrial effluent and the treatment of drinking water both frequently use coconut shell activated carbon.

Cleaning the Air: By adsorbing contaminants including gases, odours, and volatile organic compounds (VOCs), activated carbon is also used to filter the air. Air filtration systems, such as those found in homes, workplaces, and automobiles, frequently use coconut shell activated carbon.

Recovering Gold: Gold is recovered from cyanide leach solutions in the gold mining industry using activated carbon. Because of its high adsorption capability and low price, coconut shell activated carbon is favoured for this purpose.

Uses in Medicine: The treatment of poisoning and drug overdoses are just two medical uses for activated carbon. Medical filters that purify blood and other fluids also employ coconut shell activated carbon.

The Food and Beverage Sector: To eliminate contaminants, odours, and colours from goods like sugar, wine, and fruit juices, the food and beverage business uses activated carbon. The ideal activated carbon is made from coconut shell since it is all-natural and free of dangerous chemicals.

Cleanup of the Environment: Pollutants are removed from soil and water using activated carbon in environmental remediation initiatives. Because of its high adsorption capability and inexpensive cost, activated carbon from coconut shells is frequently utilized for this purpose.

Energy Capture: For energy storage systems like super capacitors and batteries, activated carbon can be employed as an electrode material. A promising material for energy storage applications, coconut shell activated carbon has been shown to have high energy density and high power density.

Advantages of Coconut Shell-Derived Activated Carbon

High Absorbance Capacity: Due to its highly porous structure, coconut shell activated carbon has a high adsorption capacity, enabling it to effectively capture contaminants and pollutants from both air and water.

Sustainable and Renewable Resources: Because coconut shell is a sustainable and renewable resource, it may be used to generate activated carbon that is more environmentally friendly than activated carbon that comes from other non-renewable sources.

Little Ash Content: Coconut shell-derived activated carbon has a low ash level, making it perfect for use in the processing of food and beverages.

Chemical-Free: Because coconut shell activated carbon is chemical-free, it is suitable for use in medical procedures and water purification.

Cost-Effective: Coconut shell-derived activated carbon is less expensive than other forms of activated carbon, making it a preferred option for a variety of industrial applications.

In general, due to its high adsorption capacity, sustainability, low ash content, chemical-free nature, and cost-effectiveness, activated carbon made from coconut shell is a suitable material for a variety of applications.

View of the World Market

The size of the global activated carbon market was estimated at USD 3.62 billion in 2022, and it is projected to increase at a CAGR of 2.6% from 2023 to 2030. Demand for applications for water treatment and sewage treatment is anticipated to expand, serving as the primary growth driver. The raw materials utilized have a significant impact on how pure the final product is. Iron is present in GAC made from coal, whereas calcium is present in those made by wood. Additionally, bituminous & anthracite have an ash content of 5-15%, wood has 3-6%, coconut base has 2-4%, and lignite has 25-30%. Compared to items made from coal and coconut shell, those made from wood have a higher proportion of meso and macropores. With a 51.0% revenue share in 2022, Asia Pacific dominated the market. This is due to Asia Pacific being a lucrative market for both the purchase of coconut shells and the production of AC made from coconut shells. In the area, activated carbon is frequently employed in applications for gold mining and water treatment. Indian dry coconuts are favoured over coconuts from other Asia-Pacific nations because they contain more oil. Coconut shells are sourced from Asian nations like Sri Lanka, Indonesia, the Philippines, and India by a number of significant market players, including Jacobi Carbons and Haycarb.

Following Asia Pacific, North America is the largest market. Growing senior populations, rising automobile demand, and rising environmental concerns are anticipated to have a favourable impact on the industry. Applications in the PAC are anticipated to grow quickly, and applications in the gas phase are also anticipated to follow a similar pattern.


Due to its many advantages, the market for activated carbon manufactured from coconut shell is expanding. This substance is an environmentally favourable replacement for conventional activated carbon because it is not only renewable but also sustainable. Its production is also rather simple, and the finished product has great adsorption abilities.

Utilizing coconut shell-derived activated carbon has more advantages than disadvantages. As more businesses look for environmentally friendly, long-term solutions to their filtration needs, the popularity of this material is expected to increase. Therefore, those looking for lucrative business opportunities should take into account this booming industry.

Key Companies

·         CarbPure Technologies

·         Boyce Carbon

·         Cabot Corporation

·         Kuraray Co.

·         CarboTech AC GmbH

·         Donau Chemie AG

·         Haycarb (Pvt) Ltd.

·         Jacobi Carbons Group

·         Kureha Corporation

·         Osaka Gas Chemicals Co., Ltd

·         Oxbow Activated Carbon LLC

·         Carbon Activated Corporation


  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.



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Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:



Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications


Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity


Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers


Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel


Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)


Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram


Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities


Project at a Glance

Along with financial details as under:


  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital


  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals


                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios


                Earnings Per Share (EPS)


             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 


  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR