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Start Production Business of Rubber Granules from Waste Tyre

Capacity Rubber Granules 5 MT per Day By Product Steel Wire 0.5 MT per Day Plant and Machinery cost 6000000.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 28.00 %
Break Even Point (BEP) 60.00 % TCI 0.00 Lakhs
Cost of Project 20700000.00Lakhs


Rubber is a polymer of butadiene and one of the most significant chemical components. It is utilised extensively in a variety of fields in the current, technologically advanced world. Rubber is utilised specifically in the tyre industry, which produces tyres for various types of automobiles. Rubber is needed as a raw material for rubber products. Either natural rubber, which is frequently grown on sizable plantations and comes with all the issues a monoculture brings, or synthetic rubber, which is made using crude oil. Both procedures consume a lot of resources. Mountains of discarded vehicle tyres suddenly appear on the landscape at the end of the chain. These days, used tyre and rubber recycling plants take on these waste sites.

Even after a lengthy time of treatment at a landfill, the rubber from used tyres does not readily biodegrade. Because the waste tyre rubber contains harmful and soluble components, landfilling of used tyres results in soil and water pollution. Tyre stockpiles serve as a breeding ground for a variety of pests, and burning tyres poses major fire risks. Determining a substitute for consumption or disposal of used rubber tyres is thus important. Applications relating to the construction industry hold a lot of promise for used tyre rubber. This garbage usage would not only be cost-effective but might also contribute to environmental protection.

Rubber is the name given to any substance produced by grinding up used tyres or other rubber into uniform granules and then removing any inherent reinforcing fibre and steel as well as any other inert pollutants like dust, glass, or rock.

Tire buffings, a result of tyre retreading, and scrap tyre rubber are used as the main raw materials in the production of crumb rubber. Three types of tyres make up scrap tyre rubber: passenger car tyres, which account for about 84 percent of units or roughly 65 percent of the total weight of scrap tyres; trucks, which make up 15% of units or 20% of the total weight of scrap tyres; and off-road tyres, which make up 1% of units or 15% of the total weight of scrap tyres. The construction, strength, and weight of the tyre all have an impact on the final product yields for each of these tyre types. One passenger tyre can produce 10 to 12 pounds of crumb rubber on average.

Uses and Application

Rubber may also be utilised in oil refineries, automobile industries, brake pad factories, paving materials for roads, and stadium flooring.

Rubber is occasionally used as fuel in cement factories, where one tonne of tyres is equivalent to 700 kg of standard fuel, or four tyres are equivalent to one barrel of fuel.

Rubber has many applications like: Shoes, tyres, rubber connectors, oil seals, hoses, and similar products are manufactured at factories. 

Rubber tiles, plastic track, grass sand, skin fragments, cottonseed meal, golf courses, aircraft pitch, basketball courts, and leisure fields; 10-20 mesh (0.85-2 mm): safety mats, gym mats, and other stadium floor mats.

30 mesh (0.6 mm): plastic insulation material, waterproofing roll for walls and roofs, shock-proofing material, washers, recycled rubber, modified asphalt, fender, multipurpose mats, and stable mats.

Asphalt additives, reclaimed rubber, waterproof rolls, tyre additives, sleepers, road humps, seals, buffers, pearl pads, rubber pistons, brake linings, and other rubber items are available in 80 mesh (0.18 mm) size.

Products made of rubber using simple compression moulding techniques include rubber pavement blocks, cattle mats, railroad crossings, detachable speed bumps, and gymnasium mats.

Devulcanization is the technique of restoring recycled rubber without sacrificing its quality, aesthetic, or performance properties by dissolving the sulphur bonds that make up its molecular structure. There are numerous methods for doing this, including mechanical, thermal, ultrasonic, and even employing microbes.

Other Unrelated Uses – Numerous products, including silo covers, door mats made of tyre strips, handicrafts, shoe bottoms, and playground swings, are the outcome of creative thinking. There are trash cans made from recycled tyres all around Thailand.

Market Outlook:

India's rubber sector is expanding quickly. India's demand for rubber granules has surged from 5% to 8%. The product's scope is reasonable. With over 300 million discarded tyres produced year, the USA is thought to be the top producer. But as more new cars are sold, China and India are increasingly adding to the volume of trash tyres. More than a billion tyres worldwide end up in landfills every year. On a global scale, an estimated 15 million tonnes of discarded tyres are produced each year. Such massive amounts of rubbish are piled up and dumped in landfills, posing environmental and health dangers.

By recovering resources, appropriate recycling of used tyres helps to mitigate these issues while also providing the populace with employment and economic options.

Over 1.6 billion new tyres are produced each year, along with about 1 billion discarded tyres. Only 100 million tyres were processed annually in the recycling sector, nevertheless. The tire's intricate design and several intricate processes render it practically indestructible and make tyre recycling challenging. However, top tyre recyclers are investing a lot of money in cutting-edge machinery and technology that may assist recycle tyres for a variety of uses while also protecting the environment.

According to the most recent research, between the upcoming assessment periods of 2021–2031, the demand for Rubber granules is expected to increase with a strong growth rate of roughly 4.0 percent to 6.0 percent. The market is anticipated to grow at a healthy rate over the coming years due to rising demand for a variety of applications, including playground surfaces, drain construction, road construction, the automobile sector, and others.

Industry Major Market Players:

·         Liberty Tire Services LLC

·         Lakin General

·         Entech Inc.

·         Emanuel Tire Co.

·         Tire Disposal & Recycling Inc.

·         Mac’s Tire Recyclers

·         Golden By-Products Inc

·         Champlin Tire Recycling

·         L&S Tire Co.

·         Global Rubber LLC

·         Manhantango Enterprises Inc.

·         RB Rubber Products

·         BAS Recycling Inc.

·         Rumpke Consolidated Cos. Inc

·         Global Tire Recycling of Sumter County Inc

·         reRubber LLC

·         Golden By-Products Inc.

·         Colt Inc. Scrap Tire Centers


  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.



NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:

• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period

We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.


The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?

The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.

Reasons for buying the report:

• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

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Our Approach:

• Our research reports broadly cover Indian markets, present analysis, outlook and forecast.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.


Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:



Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications


Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity


Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers


Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel


Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)


Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram


Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities


Project at a Glance

Along with financial details as under:


  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital


  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals


                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios


                Earnings Per Share (EPS)


             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 


  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR