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Start Production Of Graphite From Graphite Deposits

Capacity Graphite Powder 10 MT Per Day Plant and Machinery cost 513.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 26.00 %
Break Even Point (BEP) 51.00 % TCI 0.00 Lakhs
Cost of Project 1998.00Lakhs


Graphite is a mineral that is mainly composed of carbon and has excellent thermal and electrical conductivity. It is extracted from graphite deposits, which are found in various parts of the world. Graphite deposits come in different types, but the two most common are vein graphite and flake graphite. Vein graphite is typically found in small quantities and is mostly used for high-value applications, such as nuclear reactors and aerospace materials. Flake graphite, on the other hand, is more abundant and is used in many applications, such as lubricants, batteries, refractories, and graphene.

Graphite from graphite deposits is becoming increasingly important in the manufacturing industry due to its unique properties. It is a versatile material that can be used in a wide range of applications. For instance, it is used in batteries, which are becoming more prevalent due to the increase in electric vehicles. Additionally, it is used in solar panels, which are rapidly growing in popularity due to their environmental benefits. Graphite from graphite deposits is also used in the production of steel and other metals.

Uses and Applications

Graphite, a naturally occurring form of crystalline carbon, has a variety of uses and applications due to its unique properties, including high heat resistance, excellent electrical conductivity, and chemical stability. Here are some notable uses and applications of graphite:

Ø  Pencils: This is probably the most well-known use of graphite. The "lead" of pencils is actually made from a mixture of graphite and clay.


Ø  Lubricants: Graphite is often used as a dry lubricant where wet lubricants, such as oil, cannot be used. This is due to its layered, planar structure. The layers can slide over each other, making it perfect for applications requiring low friction.


Ø  Electrodes: Because of its excellent conductivity, graphite is used to make electrodes in batteries, fuel cells, and various industrial processes like steelmaking in electric arc furnaces.


Ø  Nuclear Reactors: Graphite acts as a neutron moderator in nuclear reactors. It slows down fast-moving neutrons, enabling a nuclear chain reaction to occur in nuclear fission reactors.


Ø  Brake Linings and Clutch Materials: Graphite is used in the manufacture of brake linings, gaskets, and clutch materials.


Ø  Refractories: These are heat-resistant materials that are used for lining high-temperature furnaces, reactors, and other processing units. Graphite is often used in such refractories due to its heat-resistant nature.


Ø  Carbon Brushes in Electric Motors: Carbon brushes are used in electric motors to conduct electricity between the stationary wires (stator) and the rotating wires (rotor). Graphite is used in these carbon brushes due to its good electrical conductivity.


Ø  Graphene Production: Graphene, a single layer of graphite, has remarkable properties and potential applications in electronics, biotechnology, and materials science. The mechanical exfoliation method, often known as the "Scotch tape method," uses graphite as the starting material to produce graphene.

Ø  Peek (Polyether Ether Ketone) Manufacturing: Graphite is used in manufacturing Peek, a colorless organic thermoplastic polymer, to increase the material's limiting PV (Pressure Velocity) and lower the coefficient of friction.

Advantages of Starting a Graphite Industry

1.   High Demand: As mentioned earlier, there is a high demand for Graphite from Graphite Deposits. This means that there is a ready market waiting for entrepreneurs who enter the industry.


2.   Growing Market: The Graphite market is projected to grow at a significant rate in the coming years. This presents a great opportunity for entrepreneurs to invest in the industry, with the potential for long-term success.


3.   Multiple Applications: Graphite has many different applications across a range of industries. This diversity in applications means that entrepreneurs can choose the best niche market for their products.


4.   Cost-effective Production: Graphite is relatively easy and cost-effective to produce compared to other minerals. This means that entrepreneurs can enjoy good margins even with low prices.


5.   Renewable Energy: The production of renewable energy sources like wind turbines and solar panels relies heavily on Graphite from Graphite Deposits. Entrepreneurs in this industry will have the satisfaction of being involved in a business that is contributing to a sustainable future.

In summary, starting a Graphite from Graphite Deposits Industry presents a great opportunity for entrepreneurs. With the market for Graphite only set to grow, entrepreneurs who invest in the industry will be in an excellent position to reap the rewards. With relatively low production costs, multiple applications, and the potential to contribute to a sustainable future, entrepreneurs should definitely consider starting a Graphite from Graphite Deposits Industry.

Global Market Outlook

The global graphite market size was USD 13.60 billion in 2020 and is projected to grow from USD 14.83 billion in 2021 to USD 25.70 billion in 2028 at a CAGR of 8.2% during the 2021-2028 period. The product is a kind of elemental carbon that is one of the few elements found in its natural state. It combines metallic and non-metallic qualities, making it ideal for a wide variety of industrial applications. It has high electrical and thermal conductivity, exceptional thermal stability, and lubricity. Graphite is a solution in the automobile industry for manufacturing lithium-ion batteries, which are used to fuel new-generation electric vehicles and increase energy density while reducing charging times. It is also used to make thermally conductive polymers, which are increasingly being used to replace metal in the manufacturing of automotive components. Demand is expected to rise in the coming years as anode content use of lithium-ion batteries increases in line with the adoption of electric vehicles and lithium-ion battery applications.

The market in Asia Pacific stood at USD 8.24 billion in 2020. The region dominated in terms of the graphite market share of 60.6% in 2020 and is expected to continue its dominance during the forecast period. High demand for batteries, conductors, graphite electrodes, carbon fiber reinforced plastic, and others shall drive the market growth. China and India rank first and second respectively in producing crude steel. High demand from steel foundries is expected to drive the regional market. For instance, in 2017, Tata Steel Limited (TSL) invented a process to derive graphene naturally from shellac resin. The company proposed a graphene project of a capacity of 20 tonnes per year.


The Graphite from Graphite Deposits industry is a promising and lucrative opportunity for entrepreneurs to consider. With increasing demand for graphite in various industries, the future is certainly looking bright. However, it is important to keep in mind the challenges that come with starting a new industry, such as market competition and regulatory hurdles.

Key Players

·         AMG (Hauzenberg, Germany)

·         Asbury Carbons (New Jersey, U.S.)

·         Eagle Graphite (Canada)

·         EPM Group (Moscow, Russia)

·         Grafitbergbau Kaisersberg GmbH (Kaisersberg, Austria)

·         Graphite India Limited (GIL) (India)

·         Imerys (Paris, France)

·         Nacional de Grafite (Brazil)

·         SGL Carbon (Wiesbaden, Germany)


  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.



NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report,  Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

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Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:

• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period

We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.


The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?

The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.

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Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:



Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications


Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity


Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers


Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel


Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)


Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram


Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities


Project at a Glance

Along with financial details as under:


  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital


  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals


                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios


                Earnings Per Share (EPS)


             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 


  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR